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基于雙齒面傳動誤差的側隙連續測量與預測

Measurement and prediction of backlash based on two-sided transmission error

  • 摘要: 提出了基于雙偏心誤差齒輪副的驅動齒面與齒背面(雙齒面)無負載傳動誤差計算模型,建立與時變側隙計算公式的等價關系,從理論上證明了基于雙齒面傳動誤差的側隙測量方法。通過實驗方法測量不同負載力矩、不同初始嚙合面的雙面傳動誤差并獲得相應載荷下的初始回差。基于雙齒面傳動誤差實驗曲線,實現了對齒輪副整個大周期側隙的連續測量與預測。結果表明,連續側隙曲線與機械滯后回差法測量結果吻合良好,而側隙預測較好地反應了側隙值變化范圍和變化趨勢。同時,側隙連續測量方法及側隙預測均證明了理論模型的正確性,提高了側隙測量效率并獲得了更全面的側隙數據,對齒輪傳動的非線性研究、消隙控制以及齒輪精度研究等均具有指導意義和參考價值。

     

    Abstract: Transmission error in gear system and backlash are important factors that affect the accuracy of precision transmission systems. The main sources of the complete cycle transmission errors and periodic backlash are eccentric errors due to imperfections in machining and assembling. Therefore, analyzing the transmission error in gear system and backlash under the effect of eccentricity error is necessary. Scholars from around the world have conducted extensive research on the transmission error of the gear system. They observed that the back-side contact of the gear tooth generally happens in high-speed light-load conditions, or when alternate load torque occurs or anti-backlash gear has been used. However, the existing literature does not evidently show the calculation method of the transmission error of the back-side tooth mesh. Therefore, analyzing the transmission error of the back-side tooth mesh is of great significance. The present work develops a calculation model of drive- and back-side (two-sided) transmission error of an involute gear pair with eccentricities to construct the equivalence of time-varying backlash calculation formula to demonstrate the continuous measurement of gear backlash based on two-sided transmission error that can also be realized in theory. The experimental transmission error and the corresponding hysteresis were acquired under various load torques and different initial conditions, such as initial position of the gear unit. The continuous backlash curve of the gear pair was obtained from the two-sided transmission curves, and the backlash of the whole cycle could be predicted. The result of the experiment shows that the continuous measurement curve agrees with the mechanical hysteresis method, and the prediction of backlash perfectly reflects the variation range and trend of backlash. Moreover, both the continuous measurement method of backlash and prediction of backlash demonstrate that the model is practicable and have higher efficiency, and the overall data retain instructional significance, reference value for nonlinear research, anti-backlash control, and gear accuracy of gear transmission.

     

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