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基于熔渣結構的多元渣系黏度模型

Structurally-based viscosity model for multicomponent slag systems

  • 摘要: 黏度是冶金熔渣的基本物理性質,其大小直接影響到反應速率、熔渣分離效果等冶煉過程。通過深入探索熔渣黏度與其結構的關系,在分析熔渣黏度與其(NBO/T)比值(即單個聚合物粒子所擁有的非橋氧數量)相互關系的基礎上,本文提出基于(NBO/T)比值的多元熔渣黏度計算模型。首先建立SiO2–∑MxO簡單渣系的黏度計算模型,通過擬合純氧化物和SiO2–MxO二元渣系的黏度數據得到模型參數,擬合平均誤差在9%~18.5%之間;隨后將該模型擴展至SiO2–Al2O3–∑MxO多元渣系的黏度計算,針對Al2O3在熔渣中同時表現出酸性氧化物和堿性氧化物的特點,在計算SiO2–Al2O3–MxO三元渣系黏度時,將其中的Al2O3拆分為酸性物質和堿性物質來計算(NBO/T)比值和黏度活化能。在SiO2–MxO二元系模型參數的基礎上,通過擬合SiO2–Al2O3–MxO三元渣系的黏度數據得到含Al2O3渣系的模型參數,擬合平均誤差在10%~25%之間。利用該模型計算了SiO2–Al2O3–CaO–MgO–FeO–Na2O–K2O–Li2O–BaO–SrO–MnO多元復雜渣系及其子體系的黏度值,計算平均誤差在25%以內,取得了較好的預報效果。本模型基于熔渣結構理論,并借鑒了經驗模型的數據處理方式,在預報效果和適用范圍上都優于傳統經驗模型,在計算方式上比結構模型要簡單。

     

    Abstract: Viscosity is a physical property of fluids and shows resistance to flow. In metallurgical slag, it directly affects various parameters of a metallurgical process such as reaction rate, separation effect, etc. The estimation of viscosity by models during a production process is considered to be much more effective owing to the production fluctuations and complexities of the slag composition. Many viscosity models have been developed in the past, such as the structural model with a wide range of adaptability and complex calculation process and the empirical and semiempirical models with simple structure and a narrow range of adaptability. The present paper proposed a new method to calculate the structural parameter (NBO/T) ratio (the amount of nonbridging oxygen per tetrahedral-coordinated atom), based on which the relationship between the viscosity of molten slag and (NBO/T) ratio was investigated. First, the viscosity model was applied to SiO2–ΣMxO slags, with the model parameters obtained by fitting the viscosity data of pure oxide and SiO2–MxO binary slag, and the average deviations were in the range of 9%–18.5%. Then, the model was extended to calculate the viscosity of SiO2–Al2O3–ΣMxO, a multicomponent complex aluminosilicate system, and Al2O3 was split into acid and basic oxides. Then the oxides were used for calculating the (NBO/T) ratio and viscosity activation energy based on the amphoteric behavior of Al2O3 in SiO2–Al2O3–MxO ternary slag system. Using the parameters of a SiO2–MxO binary system, the model parameters of the Al2O3-containing slag system were obtained by fitting the viscosity data of the SiO2–Al2O3–MxO ternary slag system with average deviations between 10% and 25%. In addition, the viscosity of a multi-complex system (SiO2–Al2O3–CaO–MgO–FeO–Na2O–K2O–Li2O–BaO–SrO–MnO) and its subsystems were also calculated using the model proposed in this paper, and the average deviations is less than 25%, which shows relatively accurate prediction results. The present model is based on the analysis of a slag structure and processing of data by an empirical method. This method has a better prediction effect and wider application range compared with the traditional empirical model, and it uses a simpler calculation process compared with the structure model.

     

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