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中錳鋼塑性失穩現象的研究進展及未來研究展望

Recent progress and future research prospects on the plastic instability of medium-Mn steels: a review

  • 摘要: 中錳鋼是近年來出現的新型鋼鐵材料,因為其優異的力學性能被認為是第三代汽車用鋼,但是該鋼的一個突出特點就是在拉伸變形時會發生塑性失穩,導致材料結構穩定性減弱甚至在某些情況下過早失效,這已然成為限制中錳鋼商業化使用的關鍵問題。塑性失穩包括出現不連續屈服和屈服平臺(呂德斯應變)以及流變應力鋸齒(PLC效應)。兩者都受到成分、晶粒形貌、退火工藝、組織構成等因素的影響,也均與拉伸變形過程中 奧氏體相變轉變存在或強或弱的相關性,使得這一塑性失穩現象的機理更為復雜化,因而在近期各種觀點迥異的理論解釋也相繼被提出。本文綜述了相關研究中各種因素對呂德斯應變和PLC效應的影響結果及相關理論解釋,并著重指出了各理論解釋的局限性及未來的研究思路。最后,基于現有研究和預研實驗對在保證中錳鋼超高強度和優良塑性的前提下消除中錳鋼塑性失穩現象的可行途徑進行了展望。

     

    Abstract: Lightweight materials are desired for energy saving and emission reduction of automobiles. A promising material for automobile parts is advanced high strength steel (AHSS). A recently developed material called medium-Mn steel, with excellent mechanical properties, has attracted increasing attention as the third-generation AHSS for automotive processing. However, medium-Mn steel is disadvantaged by plastic instability during tensile tests. This plastic instability is usually associated with localized and propagative bands on the material surface, which cause an unexpected surface roughening effect and premature failure in the most unfavorable cases. Therefore, plastic instability has severely impeded the commercialization of medium-Mn steels. The phenomenon manifests as discontinuous yielding followed by a yielding plateau (the Lüders strain), along with flow stress serrations (the Portevin-Le Chatelier (PLC) effect). Both effects are influenced by the composition, annealing process, and microstructure (phase morphology and constituents) of the steel. Both effects are also correlated with the austenite-to-martensite transformation during deformation to a greater or lesser extent, which is rarely observed in metallic materials. Consequently, the mechanisms of both effects are complicated and explainable by diverse theories. This paper reviewed the current research results on the influences of various factors on the Lüders strain and PLC effect, and discussed their corresponding mechanisms. This paper particularly emphasized the limitations of the existing theoretical explanations and proposed future researches to elucidate the existing disputes. Based on the current research and our preliminary experiment, this paper finally suggested ways of eliminating the plastic instability of medium-Mn steel, while guaranteeing ultrahigh strength, and excellent ductility. These improvements will drive the future development of this field.

     

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