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S355海洋鋼表面微弧氧化復合膜層耐蝕性能

Corrosion resistance of micro-arc oxidation composite coatings on S355 offshore steel

  • 摘要: 采用激光熔覆與微弧氧化技術相結合在海洋鋼表面制備了復合膜層.運用掃描電子顯微鏡(SEM)、能譜儀(EDS)和X射線衍射儀(XRD)表征復合膜層的微觀結構,采用極化曲線、電化學阻抗譜、腐蝕磨損實驗和浸泡腐蝕實驗等測試方法研究膜層在質量分數3.5%的NaCl水溶液中腐蝕行為,并與熔覆涂層和基體進行對比.結果表明:復合膜層主要分為內致密層和外疏松層,疏松層主要由γ-Al2O3組成,致密層主要由α-Al2O3組成,與基底層結合較好,復合膜層表面硬度最大能達到HV0.2 1423.3,比熔覆涂層高47.6%,其硬度較S355海洋鋼有顯著提升.基體在腐蝕和磨損交互作用中主要以腐蝕加速磨損為主,涂層在交互作用中主要以磨損加速腐蝕為主,在經過微弧氧化處理后,膜層的自腐蝕電位負移,鈍態電流密度上升,抗磨蝕性能明顯提高.熔覆涂層的浸泡腐蝕方式以點蝕為主,復合膜層腐蝕較輕微,阻抗模值最大能達到105.3 Ω·cm2,比熔覆層提高兩個數量級,這表明復合處理可進一步提高涂層的耐腐蝕性.

     

    Abstract: Composite coatings were prepared by laser cladding combined with micro-arc oxidation technique on the surface of S355 offshore steel, and the composite coating structures were analyzed using scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction. The corrosion behavior of the composite coating in 3.5% NaCl solution was investigated by polarization curve, electrochemical impedance spectroscopy, corrosive wear test, and immersion corrosion test, and compared with that of the cladding layer and substrate. The results show that the composite coating is mainly divided into inner dense layer and outer loose layer. The loose layer is mainly composed of γ-Al2O3, and the dense layer is mainly composed of α-Al2O3, and the surface hardness of the composite coating reaches the maximum value of HV0.2 1423.3, which is 47.6% higher than that of the cladding coating. Moreover, the surface hardness of S355 offshore steel is significantly improved. The interaction between corrosion and wear in the substrate is mainly corrosion-accelerating abrasion, whereas that in the coating is wear-accelerating corrosion. After micro-arc oxidation treatment, the corrosion potential of the composite coating moves negatively, the passive current density increases, the scale factor of wear-accelerated corrosion gradually decreases, and the corrosive wear resistance of the coating significantly improves. The immersion corrosion method of the cladding coating is mainly pitting corrosion, the composite coating is slightly corroded, and the maximum impedance modulus reaches 105.3 Ω·cm2, which is two orders of magnitude higher than that of the cladding coating. This finding indicates that the corrosive wear resistance of the coating can be further improved after composite treatment.

     

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