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次生硫化銅礦制粒試驗

Agglomeration experiment of secondary copper sulfide ore

  • 摘要: 為解決堆浸過程中由于大量礦粉存在而導致礦堆滲透性差、浸出率低等問題,以次生硫化銅礦為原料,開展了制粒試驗研究.考察了不同制粒黏結劑對礦粉的黏結效果,確定了最佳的制粒黏結劑、制粒工藝以及制粒方法.通過正交制粒試驗,明確了影響制粒試驗的主要因素.試驗結果表明:不同制粒黏結劑的黏結效果排序依次為:SFS-2 > SFS-3 >水泥>半水石膏> SFS-1 > SFS-0 >硅酸鈉>陽離子型聚丙烯酰胺.當選用黏結劑SFS-2,黏結劑占礦粉質量分數為8%、加酸量為25 kg·t-1以及制粒過程噴水質量分數為30%時,所制礦團效果最佳.其濕強度達到94.62%,抗壓強度達到417.44 N,礦團酸浸維持完好時間超過25 d,礦團形態基本維持不變,無明顯破裂現象.正交制粒試驗得到多因素對次生硫化銅礦制粒的影響由大到小依次為:黏結劑占礦石質量分數、加酸量和制粒噴水量.對選定的黏結劑進行細菌接種試驗顯示,黏結劑對細菌群落無明顯影響.添加黏結劑試驗組細菌數量為8.79×107 mL-1,未添加黏結劑試驗組細菌數量為8.86×107 mL-1.對制粒后礦團進行浸礦試驗結果顯示,礦粉制粒后銅浸出率提高了12.74%,制粒通過增大礦物之間的孔隙,增加浸出液與礦石的接觸,進而提高銅浸出率.

     

    Abstract: The presence of a large amount of fine particles and muddy ore during the heap leaching process leads the occurrence of low leaching rate. Herein, agglomeration experiments using low-grade secondary copper sulfide ore were conducted to enhance the poor heap permeability and low leaching rate caused by the presence of a large amount of fine particles during the heap leaching process. The optimum binder, agglomeration technology, and agglomeration method were selected after investigating the bonding effects of different binders on mineral particles. The effect of single factor, including the binder mass fraction, acid quality, and bulk of water spraying on agglomeration experiments were conducted before the orthogonal experiment. The key factors that have a considerable effect on agglomeration were identified through the orthogonal experiment. According to the experimental results, the order of bonding effect of different granulation binders is as follows: SFS-2 > SFS-3 > cement > hemihydrate gypsum > SFS-1 > SFS-0 > sodium silicate > cationic polyacrylamide. The effect of agglomeration is the best when SFS-2 is selected as a binder, the acid quality is measured as 25 kg·t-1, and the mass fraction of spraying water is 30% during the agglomeration process. The wet strength and compressive strength reaches up to 94.62% and 417.44 N, respectively, after drying. The acid leaching time of agglomerations is maintained for more than 25 d, during which the shape of agglomerations remains unchanged and is without obvious fracture. According to the orthogonal experiment, the factors affecting the agglomeration in the descending order are as follows: binder mass fraction, acid quality, and bulk of water spraying. The bacterial inoculation experiment in the presence of binder was conducted, but it shows no considerable effect of binder on the bacterial community. The bacterial number of experiment in the presence of binder reaches 8.79×107 mL-1, while that in the absence of binder is 8.86×107 mL-1. The leaching experiments results show that the copper leaching rate increases by 12.74% after agglomeration because agglomeration increases the porosity between the minerals and improves the contact between leaching solution and minerals.

     

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