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基于超級絮凝的超細尾砂絮凝行為優化

Optimizing the flocculation behavior of ultrafine tailings by ultra-flocculation

  • 摘要: 為了研究不同絮凝條件下超細尾砂的絮凝效果, 本文基于超級絮凝理論, 應用超級絮凝測試儀UFT-ТFS-029, 采用相對絮凝率表征人造超細尾砂在pH值為9~12、絮凝劑單耗fd=2~20 g·t-1、料漿剪切速率γ=100~2000 s-1、料漿固體體積分數φ=2%~14%等條件下的絮凝行為. 發現相對絮凝率隨著pH、絮凝劑單耗、剪切速率的增加均先增加后減少, 而隨著漿料固體體積分數的增加逐漸減少, 并獲得了一定條件下的最優絮凝條件, 即pH值為11、fd=12 g·t-1γ=500 s-1φ=4%. 同時, 固體體積分數越高, 達到最優相對絮凝率所需的最優剪切速率對固體體積分數的依賴性也越高. 因此, 在實際生產中需要對pH、絮凝劑單耗、剪切速率與固體體積分數等工況參數進行調整, 以達到最優絮凝效果. 應用超級絮凝理論可實現超細尾砂在極短時間內實現很好的絮凝, 為基于流場剪切速率與停留時間的深錐濃密機進料井設計提供參考.

     

    Abstract: With the continuous pursuit of mineral resources and the development of mineral processing technology, ore is being ground more and more finely, which has resulted in large volumes of ultrafine tailings. However, ultrafine tailings are more difficult to separate from water than coarse tailings, which also makes the safe and efficient disposal of these tailings difficult. Normally, flocculation is an essential part of solid-liquid separation to improve the settling rate, and a polymer flocculant is widely used in treating ultrafine tailings. To study the influence of flocculation conditions on the flocculation effect, ultra-flocculation theory and the UltraflocTester UFT-TFS-029 were used. The relative flocculation rate was applied to characterize the flocculation behavior of artificial ultrafine tailings under the conditions of pH 9-12, flocculant dosage fd=2 g·t-1-20 g·t-1, shear rate γ=100 s-1-2000 s-1, and solid volume fraction φ=2%-14%. The results indicate that the flocculation rate increases first and then decreases with pH, flocculant dosage, and shear rate. However, this rate decreases gradually with an increase in the solid volume fraction. The optimal flocculation conditions are: pH 11, fd=12 g·t-1, γ=500 s-1, and φ=4%. Also, to achieve the optimal flocculation rate, the dependence of the optimal shear rate on the solid volume fraction also increases with the solid volume fraction. Therefore, it is necessary to adjust the operating parameters such as pH, flocculant dosage, shear rate, and solid volume fraction to achieve optimal flocculation. A satisfactory flocculation rate of ultrafine tailings is easily achieved in a very short time using the ultra-flocculation theory, which provides a reference for the design of feed wells based on shear rate and residence time.

     

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