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3Cr鋼在油水兩相層流工況下的腐蝕行為

Corrosion behavior for 3Cr steel under oil-water two-phase laminar flow conditions

  • 摘要: 油水兩相是海底管道和集輸管線常見的腐蝕工況之一。以3Cr鋼為代表的低Cr合金鋼是目前具有良好耐蝕性能的重要材料,但是,在油水兩相層流工況下,特別是加注了一定緩蝕劑的條件下,3Cr鋼的適用性尚不明確。通過高溫高壓反應釜模擬了油水兩相層流工況的腐蝕環境,結合掃描電子顯微鏡(SEM)、X射線衍射譜(XRD)、激光共聚焦拉曼光譜、電化學交流阻抗等測試表征方法,研究了3Cr鋼的腐蝕行為及緩蝕劑對其耐蝕性能的影響。結果表明,在油水分層工況下,3Cr鋼的腐蝕產物膜為明顯的雙層膜結構,其內層腐蝕產物膜為結構致密的富Cr層,表現出良好的抗CO2腐蝕性能,但加入100 mg·L?1十七烯基胺乙基咪唑啉季銨鹽緩蝕劑后,3Cr鋼并未得到有效的緩蝕保護。腐蝕產物分析和電化學研究表明,烷烴分子、緩蝕劑分子及富Cr層間存在競爭關系,烷烴分子干擾了緩蝕劑分子的有序排列,影響了3Cr鋼的耐蝕性。

     

    Abstract: With the growing of CO2 corrosion problem in multiphase oil and gas in-field pipelines, carbon steel can no longer meet the continuously growing demand for energy consumption. At the same time, the water content in the gathering pipelines and the complex phase distribution of the oil and water phases make the service environment of the pipeline steel increasingly demanding. Recently, the low Cr-containing steel, which shows an excellent performance-price ratio with a better CO2 corrosion resistance, is expected to replace the carbon steel used for pipelines. However, the application of 3Cr is limited under the conditions of oil-water flows, especially those with corrosion inhibitor. For example, the absolute value of the uniform corrosion rate is still relatively high in environments of high-carbon dioxide, and using corrosion inhibitor in the application of Cr-containing low-alloy steels is still necessary. Some researchers found that the corrosion inhibitor of imidazoline quaternary ammonium salt can better control the corrosion caused by carbon dioxide in the application of 3Cr steel. Since the corrosion resistance of Cr-containing low-alloy steel depends on the formation of corrosion products, it is highly susceptible to corrosion inhibitors, and research on its compatibility with corrosion inhibitors is still lacking. In this study, the corrosion resistance of 3Cr steel and the effect of corrosion inhibitor on the resistance were evaluated in an oil-water two-phase environment by using a high-temperature and high-pressure autoclave combined with SEM (scanning electron microscope), XRD (X-ray diffraction), confocal Raman spectroscopy, and electrochemical impedance spectroscopy. The results show that the corrosion scales formed on the 3Cr steel consist of two layers, and the inner layer is a Cr-rich layer in this environments, exhibiting good resistance to CO2 corrosion under the conditions of oil-water flows. However, after adding 100 mg·L?1 corrosion inhibitor of seventeen alkenyl amide ethyl imidazoline quaternary ammonium salt, 3Cr steel has not been effectively protected from corrosion. The analysis of the corrosion product and electrochemical tests revealed that competition exited between alkane molecules, corrosion inhibitor molecules and Cr-rich layers and the alkanes interfered with the ordered arrangement of the corrosion inhibitor and thus affected the corrosion resistance of 3Cr steel.

     

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