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高潔凈度齒輪鋼中非金屬夾雜物的檢測方法

Detection of nonmetallic inclusion in high-strength gear steel with high cleanliness

  • 摘要: 研究了一種方便可靠的夾雜物評估方法:利用合適電化學充氫后的拉伸試樣獲取夾雜物并與極值統計法相結合估算不同體積鋼中非金屬夾雜物的最大尺寸并預測疲勞強度。研究選用工業生產的高潔凈度20Cr2Ni4A齒輪鋼,將淬火+低溫回火態的標準拉伸試樣進行電化學充氫,使拉伸斷口由于氫脆現象存在一些以粗大非金屬夾雜物為中心的脆性平臺,從而可方便快捷地在掃描電子顯微鏡下對夾雜物的類型、尺寸和分布進行檢測,并利用極值統計法對鋼中的最大夾雜物尺寸進行評估。為了驗證該方法的準確性,采用傳統金相法和旋轉彎曲疲勞試驗對鋼中非金屬夾雜物進行了檢測,結果表明,使用本文所提出的夾雜物評估方法預測的鋼中最大夾雜物尺寸及疲勞強度與疲勞試驗結果相吻合。因此,該方法有望成為預測高潔凈度高強度鋼中最大夾雜物尺寸及其疲勞強度的一種有效方法。

     

    Abstract: It is well known that large-sized nonmetallic inclusion seriously affects the mechanical properties of high-strength steels, particularly the fatigue properties. Therefore, significant efforts have been made to enhance the fatigue properties of gear steels by improving the cleanliness and, thus, reducing the size and the number of inclusions in steels. However, an effective inclusion inspection method is particularly important because of the relatively low-rate emergence of large-sized inclusions in highly clean steels. Herein, a new inclusion inspection strategy was proposed using a properly hydrogen-charged tensile specimen combined with the application of the statistics of extreme value (SEV) method, which can be used to conveniently and reliably estimate the maximum inclusion size in any volume of high-strength steel and its fatigue strength. A commercial heat of 20Cr2Ni4A gear steel with high cleanliness was used to verify the proposed method. Standard tensile specimens were quenched, tempered at low-temperature, and then properly charged with electrochemical hydrogen. It is found that there were many embrittled platforms, generally with large inclusions on the fracture surfaces of the specimens after normal tensile testing because of the trapping of the charged hydrogen around inclusion and the occurrence of hydrogen embrittlement. The size, composition, and distribution of these inclusions can be analyzed using a scanning electron microscopy, thus, the maximum inclusion size can be predicted using the SEV method. To verify the accuracy of the proposed method, additional inclusion rating methods of conventional optical metallographic observation and high-cycle fatigue testing were conducted. Using the proposed method, it was confirmed that the predicted maximum inclusion size and fatigue strength are consistent with that obtained via the rotating bending fatigue test. Therefore, the proposed method is a promising, efficient, and reliable for use in high-strength steels with high cleanliness to inspect the maximum size inclusion and predict fatigue strength.

     

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