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功能化新型耐火材料的設計、制備及應用

Design, preparation, and application of new functional refractories

  • 摘要: 圍繞兩種新型耐火材料展開,即鋼包精煉用高性能低碳鎂碳耐火材料以及超低氧鋼用耐火材料,初步實驗表明,將大尺寸的碳硅化鋁(Al4SiC4)引入到鎂碳磚(MgO?C)中不僅可以提高其抗氧化能力,又能對含碳耐火材料氧化后的疏松結構進行修復,有望成為新一代鋼包精煉用高性能低碳鎂碳耐火材料;CaO?MgO?Al2O3(CMA)材料兼具優異的熱機械和耐渣侵性能的同時,還可以在服役過程產生低熔點精煉渣相,具備凈化鋼水的潛力。可以預見,上述功能化新型耐火材料有望為高品質鋼的進一步發展提供有力材料支撐。

     

    Abstract: Every significant technical advancement of the steel industry has depended on the support of refractories used as lining materials in various smelting containers. With the increasing demand for high-quality steels, the precise control of inclusions has become increasingly important. Existing technologies and equipment can effectively reduce the amount and average size of inclusions, but they cannot guarantee the complete removal of large-sized ones. In the steel-making process, refractories in close contact with molten steel are a main source of large-sized non-metallic inclusions; these can become bottlenecks, restricting improvements in steel quality. Based on this problem, the design, preparation, and application of new functional refractories become a critical focus for further development in the steel industry. These refractories are required to possess not only excellent thermo-mechanical properties (i.e., zero or reduced contaminant for the molten steel), but also the ability to remove inclusions with a high melting point in molten steel. However, available refractories are in their primary stages depending on experience, resulting in no breakthroughs in the precise control of inclusions, and even contamination of molten steel. This study focused on two new refractory materials, namely large-sized Al4SiC4 with controllable morphology, and Al2O3?MgO?CaO (CMA) with a ternary-layer structure. Preliminary experiments show that, with the introduction of the large-sized Al4SiC4, oxidation resistance of MgO?C bricks is improved, and the loose structure resulting from the oxidation of carbon-containing materials can be repaired. CMA materials not only possess excellent thermo-mechanical properties and high slag resistance, but also can produce refining slag phases with a low melting point. This can contribute to the floating of inclusions, thus exhibiting the potential for purifying molten steel. These new, functional refractories should offer strong support for the further development of high-quality steels.

     

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