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兩種熱作模具鋼的高溫摩擦磨損性能

High temperature friction and wear properties of two hot work die steels

  • 摘要: 采用高溫摩擦磨損試驗機研究了HTCS-130和DAC55兩種熱作模具鋼在100~700℃范圍內的耐磨性差異及磨損機制, 并結合X射線衍射儀(XRD)、掃描電子顯微鏡(SEM)、光學輪廓儀等手段對表面相組成、磨損表面、截面形貌等進行分析. 結果表明: 兩種鋼的磨損率均在100~700℃范圍內呈現先增后減的趨勢; 其磨損機制表現為在100℃和300℃分別發生黏著磨損和黏著-輕微氧化磨損; 500℃時磨損機制轉變為單一氧化磨損, 磨損表面氧化層由FeO、Fe2O3和Fe3O4組成, 亞表面發生輕微軟化并出現塑性變形層; 700℃時磨損進入嚴重氧化磨損階段, 氧化物數量急劇增多, 同時由于馬氏體基體回復導致材料出現嚴重軟化, 磨損表面形成連續的氧化層. HTCS-130鋼優異的熱穩定性能使得基體具有較高硬度和更窄的摩擦軟化區, 能夠更好地支撐氧化層, 從而在700℃下比DAC55鋼更耐磨.

     

    Abstract: Owing to work at high temperature and high loadings, hot work die steels wear easily, and are especially susceptible to high temperature oxidative wear. Under severe oxidative wear conditions, the wear rate is high, which may lead to premature wear failure of the dies. Therefore, severe oxidative wear should be limited or avoided during the service life of hot work die steels. For service materials, wear resistance is affected by temperature, load, time on the oxide type, plastic deformation, and debris morphology of the surface and sub-surface. Pioneering researchers tended to focus on the influences of temperature, load, and time on wear resistance, and little is known about the wear mechanism of different materials. In this work, the wear mechanism and resistance differences between two hot work die steels, HTCS-130 and DAC55, were studied at temperatures of 100-700℃, using a high temperature friction and wear tester. Surface phase composition, worn surface and cross-section morphology were analyzed by white-light interferometer, scanning electron microscope (SEM), and X-ray diffraction (XRD). The results show that the wear rates of the two steels both increase at first and then decrease at temperatures of 100-700℃. The wear mechanisms of both steels appeared as adhesive wear at 100℃ and adhesive-oxidative wear at 300℃. Then, the wear mechanism changed into oxidative wear at 500℃ and an oxide layer comprising FeO, Fe2O3, and Fe3O4 was observed on the worn surface. Meanwhile, the subsurface started to soften slightly and a plastically deformed layer appeared. Subsequently, severe oxidative wear occurred at 700℃ and the number of oxides had sharply increased. The materials were severely softened owing to the recovery of the martensite matrix. Meanwhile, a continuous oxide layer formed on the worn surface. Due to the excellent thermal stability of HTCS-130 steel, the high hardness and narrow softened zone of matrix could better support the oxide layer. Therefore, HTCS-130 steel shows better wear resistance than DAC55 steel at 700℃.

     

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