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基于霍爾-埃魯特電解法制備鋁合金技術研究進展

Production of aluminum alloys in electrolysis cells based on Hall-Héroult process: a review

  • 摘要: 現代霍爾-埃魯特(H-H)法鋁電解槽規模大、工藝成熟, 利用該法電解制備鋁基合金具有明顯技術和經濟優勢. 目前國內外研究主要是在現有氟化物熔鹽體系中添加多種合金元素氧化物, 合理調節電解質成分和工藝參數, 借助共電沉積和欠電位機制, 成功制備出多種鋁基合金, 工業化試驗亦有初步成果. 本文綜合分析了上述進展及發展前景, 并指出在實現合金組成精準調控、合金產品成分均勻化、電解槽高電流效率運行等方面存在的問題, 旨在為相關研究提供參考.

     

    Abstract: Modern large-scale Hall-Héroult (H-H) aluminum electrolysis cells have super high amperage and a well-developed process technology; thus, they present great technical and economic advantages for the production of Al-based alloys. Compared with the traditional alloy production methods, H-H-based processes have a great potential in improving product quality, simplifying production process, and reducing energy consumption. In this review, the major achievements in the production of various common aluminum alloys, such as Al-RE (rare earth metals), Al-Mg, and Al-Si/Ti alloys using H-H-based processes, were summarized from the domestic and international literature. The main properties of cryolite-based electrolyte systems that determine whether the alloy production can proceed smoothly by H-H process were first discussed based on previous research results. Studies on the electrolyte structure, melting point, and conductivity of the cryolite-based electrolytes with varying compositions were described in details. For producing Al-based alloys, the conventional fluorides electrolytes can be modified by adding various oxides of alloying metals. The electrolysis mechanisms of cathode co-deposition and underpotential deposition are usually utilized with the addition of multiple metals oxides, and the electrolyte composition and processing parameters are appropriately adjusted in H-H-based processes. Moreover, the potential distribution in the interfacial reaction processes during electrolysis for the alloying process in electrolyte is proposed based on the existing electrochemical data. In addition, some industrial trials showed promising results for the future development. At present, these trials, especially for Al-Si and Al-Ti alloys, indicate that the contents of alloying elements can be stabilized within a certain range by adjusting electrolyte compositions, current density, feeding cycle, and other parameters. There are, however, problems associated with the accurate control of alloy compositions, the homogenous quality in bulk alloy products, and the electrolysis cell operation with high current efficiency. Further research is needed to address these problems.

     

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