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含錳鋼RH真空過程錳的遷移行為

Manganese migration behavior in the RH vacuum process of manganese-containing steel

  • 摘要: Ruhrstahl Heraeus(RH)精煉爐是重要的二次精煉裝備,但在真空處理過程中會遇到鋼液易揮發合金元素的損失量大的問題,且造成鋼液真空噴濺的結瘤及對后續鋼液的二次氧化。針對含錳鋼RH真空處理過程錳的氣化導致的元素損失及真空噴濺等問題,跟蹤和研究了120 t RH不同真空處理模式下鋼液中Mn元素的變化規律及遷移行為。分析了錳元素損失與其揮發和真空噴濺的關系,并在RH真空室內壁不同位置結瘤物的解剖實驗中得到驗證。研究表明,鋼液中Mn元素在RH真空過程中存在著明顯損失,真空前期損失量最大;RH真空室內壁結瘤物中錳氧化物的質量分數整體占比高達14%~70%;熱力學計算結果顯示:溫度、鋼中Mn的含量以及真空度對Mn的揮發行為均有著很大的影響,是真空過程錳遷移的關鍵影響因素。通過改進真空壓降模式,采用步進式抽真空,元素錳的損失由原先的2×10?4降低至1×10?4,結果對現場生產具有很強的指導意義,通過改進真空壓降模式可以有效的抑制鋼液的噴濺和揮發,進而減少合金元素錳的損失。

     

    Abstract: The Ruhrstahl Heraeus (RH) refining furnace is a piece of important secondary refining equipment that is widely used in the production of special steel owing to its high efficiency of degassing, decarburization, and de-intercalation. However, molten steel that has a high alloy content will encounter key problems in the vacuum treatment process, and the loss of volatile alloying elements in the molten steel is considerable, resulting in the nodulation of the molten steel vacuum splashing and secondary oxidation of the subsequent molten steel. To address the problems of elemental loss and vacuum splashing caused by manganese (Mn) gasification during the vacuum processing of manganese-containing steel using RH, the variation and migration behavior of Mn in molten steel under different vacuum treatment conditions of 120 t RH were examined. This study analyzed the relationship between manganese elemental loss and its volatilization and vacuum splattering, and it was verified in an anatomical experiment of the nodule at different positions inside the RH vacuum chamber. The results show that elemental Mn in the molten steel shows obvious loss during the vacuum process of RH, and the loss in the early stage of the vacuum process is the largest. The composition of manganese oxide in the nodule of the RH vacuum chamber is as high as 14%–70%, and the thermodynamic calculation results show that temperature, the content of Mn in the steel, and the degree of vacuum have a considerable influence on the volatilization behavior of Mn, which is the key influencing factor for manganese migration during the vacuum process. By improving the vacuum pressure drop mode, a stepwise vacuum is used to reduce the loss of elemental Mn from the original 2×10?4 to 1×10?4. The results have considerable significance for on-site production, and steel can be effectively restrained by improving the vacuum pressure drop mode. Additionally, the splashing and volatilization of liquid reduces the loss of the alloying element Mn.

     

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