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一種光敏樹脂結構的力學性能

Mechanical properties of a photosensitive resin structure

  • 摘要: 新設計三維打印光敏樹脂結構,其主要用在減震隔震組合結構中作為阻尼元件.首先利用微機控制電子試驗機對其進行靜力加載試驗,得到靜載下載荷—位移特性曲線,并計算得到特定點處等效彈性模量,利用疲勞機進行動力加載試驗,得到結構件在從5 Hz到20 Hz不同頻率下滯回曲線,并計算出相應等效阻尼系數.基于有限元法,建立光敏樹脂結構有限元模型,并以和實驗相同的工況進行靜力學和動力學計算分析,并對試驗數據和數值計算結果進行對比,得到計算結果與實測結果吻合良好,從而驗證有限元模型的可行性.在此基礎上通過有限元計算方法,研究不同幾何參數縫隙寬度、內弧半徑、外弧半徑、厚度對光敏樹脂結構特定點等效彈性模量以及等效阻尼系數的影響.此結構受力時,縱向保持剛度輸出,維持小變形,橫向位移放大,具有良好的減振和抵抗變形的能力.

     

    Abstract: A 3D printing photosensitive resin structure has many advantages, such as good corrosion resistance, flexibility, low yield, and superior deformability; thus, it has been widely used in several fields.In this study, a new photosensitive resin structure was designed and built using 3D printing method.The new photosensitive resin structure is mainly used as a damping element in shockabsorbing and -isolating composite structures.First, load-displacement curves were obtained by compression experiments using the universal testing machine controlled via a microcomputer, and the equivalent elastic modulus of the specific points in the structure was calculated.Dynamic loading tests were conducted using the fatigue machine.Moreover, the hysteresis loops under different frequencies between 5 Hz and 20 Hz were obtained.The equivalent damping ratio was calculated on the basis of the hysteresis loops.The static and dynamic calculation models were built on the basis of the finite element method.After the calculations, the numerical results and the test data under the same conditions were compared.The numerical results agreed well with the test data, thereby verifying the feasibility of the finite element models.Furthermore, the influences of different geometric parameters, such as slot width, inner arc, outer arc, and thickness, on the equivalent elastic modulus of the specific location and equivalent damping ratio of photosensitive resin were investigated by the finite element method.When the 3D printing photosensitive resin structure is subjected to force, it maintains a stiffness output and small deformation along the longitudinal direction; however, the lateral displacement can be enlarged.The 3D printing photosensitive resin structure has a good capability to reduce vibration and resist deformation.The results provide references for the future research of the static and dynamic characteristics and engineering application of the 3D printing photosensitive resin structure.

     

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