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熱軋過程中摩擦系數非對稱性對軋機振動及穩定性的影響

Influence of friction coefficient asymmetry on vibration and stability of rolling mills during hot rolling

  • 摘要: 建立了摩擦系數非對稱性的軋制過程模型,并與某熱軋機傳動系統的垂直?水平?扭轉結構模型相結合,建立了結構?過程相耦合的動力學模型。利用穩定性準則確定了摩擦系數非對稱作用下軋機系統的穩定域,分析了摩擦系數的非對稱性對軋機系統振動特性和穩定性的影響規律。通過仿真分析表明,摩擦系數的非對稱性對系統的穩定性有顯著的影響,隨著非對稱程度的不同,系統會出現穩定域、水平失穩域和水平扭轉失穩域,不同程度的非對稱性會造成不同的振動形態。通過對某熱軋廠現場測試,得到了軋機系統的振動信號,驗證了仿真分析的正確性,同時指出軋制集裝箱板和普板(Q235)時的變形抗力不同引起穩定域的差異,從而使得在摩擦系數的非對稱程度一樣時,軋制集裝箱板時落在了水平失穩域,系統出現了明顯的水平振動;軋制普板(Q235)時落在了穩定域,系統沒有明顯的振動。

     

    Abstract: The modern rolling industry has improved product quality, and the technical requirements of high accuracy and high dynamic performance have made the issue of rolling mill vibration more prominent. Rolling mill system instability seriously affects the quality of the product, reduces the accuracy of the product, and even causes serious damage to the rolling mill equipment. During hot rolling process, friction is of great importance to vibration and stability of the rolling mill. There is a difference in the friction coefficient between the upper rolling interface and lower rolling interface. Considering the asymmetric friction coefficient, a chatter model was established by combing the rolling process model and the vertical?horizontal?torsional structure model of a hot rolling mill to study the relationship between friction coefficient asymmetry and stability of the rolling mill system. According to the mathematical model, the friction coefficient stability domain of a rolling mill system is determined by the application of stability criterion. And it shows that the influence of the asymmetric friction coefficient on the stability domain is significant. Due to the different degrees of asymmetry, the system is divided into stable domain, horizontal instability domain, and horizontal?torsional instability domain. As the asymmetry in terms of the friction coefficient becomes considerable, it would occur various vibration modes. Through a field test of a hot rolling mill, the vibration signal of the rolling mill system was obtained, which verified the correctness and validity of the simulation analysis results. The degree of asymmetry in the friction coefficient is the same when rolling the container plate and the Q235 plate, but the deformation resistance of the system is different. The system falls into the horizontal instability domain when the container plate is rolled, displaying clearly horizontal vibration. However, the system falls into the stable domain when the Q235 plate is rolled, and the system shows no obvious vibration.

     

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