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薄帶冷連軋工作輥竄輥邊降調控功效

Effectiveness of edge drop control of tapered work roll shifting during tandem cold rolling process

  • 摘要: 在冷連軋無取向硅鋼薄帶過程中,為了實現錐形工作輥竄動自動控制邊降,需要合理的確定功效系數與策略。這種系數的獲得,不只需要研究本道次的軋輥彈性變形、薄帶橫向流動、機架間變形對竄輥效率的影響,更重要的是需研究上游機架竄輥對下游機架的影響。這就需要高效的仿真模型來完成以上計算。基于邊降區域的金屬橫向流動理論,建立了將橫向流動視為純剪切增量的數值模型,避免了沿帶寬方向建立剛度矩陣,從而提高了計算效率。同時考慮了薄帶在機架間發生的軋后屈服流動,由于錐形工作輥竄動,打破了帶鋼斷面的等比例遺傳關系,使得軋后帶鋼在邊部區域需要縮寬并減薄來補償邊部延伸率差。所建立的數值模型通過工業現場實驗驗證,相比于原有模型具有更高的精度。完成了兩個機架連續計算,研究了上游機架竄輥對下游機架出口邊降的影響。研究發現,第一機架的邊降控制范圍最寬,第二、三機架控制范圍逐漸變窄。根據該規律設計了根據三點邊降偏差的配合調控策略,相比單點策略在工業應用中取得了更好效果。

     

    Abstract: In the process of tandem cold rolling of nonoriented silicon steel strip, it is imperative to design the control strategy and initial values of the edge drop control efficiency coefficient to achieve automated control in the edge drop by shifting tapered work roll. To obtain these values, intensive modeling is needed to study not only the effects of work roll deformation, metal transverse flow, and inter-stand deformation on tapered work roll shifting at one stand but also the effects of different work roll shifting values at the upstream stand on the edge drop at downstream stand. These intensive calculations have to be performed by an accurate numerical model with a high cost/effective ratio. Based on the metal transverse flow theory at the edge drop zone, a numerical model was built in this study, in which the lateral flow was treated as a pure shear increment inside the rolling region, so that building a stiffness matrix in the lateral direction was not needed and modeling cost was saved. Additionally, inter-stand deformation was considered. Considering the proportional ratio of the strip was broken by the tapered work roll shifting, the longitudinal strain at the strip edge was considerably lower than the strain at the center, which leaded to shrinking and thinning near the edge. It was proved that the coupled model can provide results, which were obtained through industrial experiments, with higher accuracy compared with the original one. Successive calculations of two stands were conducted to reveal the control effectiveness of different tapered work roll shifting values at upstream stand on the downstream stand. It has been observed that the edge drop control region is the widest at the 1st stand, and its width successively reduces at the 2nd and 3rd stands. Based on this rule, a control strategy based on a three-point measure instead of a single point was proposed, and it was proved to be more effective than the one-point measure used in industrial applications.

     

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