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加載方向對Al—Zn—Mg合金型材應力腐蝕開裂行為的影響

Effect of sampling direction on the stress corrosion cracking behavior of Al-Zn-Mg alloy

  • 摘要: 采用恒載荷拉伸應力腐蝕試驗和電化學試驗研究取向對Al-Zn-Mg合金型材的應力腐蝕(SCC) 開裂的影響, 腐蝕介質采用質量分數3. 5%的Na Cl溶液, 容器溫度維持在50±2℃, 并通過光學金相顯微鏡(OM)、掃描電子顯微鏡(SEM)、電子背散射衍射(EBSD) 等研究不同取向試樣應力腐蝕前、后的微觀形貌.結果表明橫向試樣在315 h時斷裂, 而縱向試樣在整個加載過程中未發生斷裂, 縱向試樣有更好的抗應力腐蝕開裂性能; 縱截面(L-S面) 的腐蝕電流密度為0. 980 m A·cm-2, 約為橫截面(T-S面) 的5倍, 腐蝕傾向于沿擠壓方向發展; 相比T-S面, L-S面晶粒間取向差較大, 大角度晶界多, 容易被腐蝕產生裂紋; 在應力腐蝕加載過程中, 試樣先發生陽極溶解, 形成腐蝕坑, 聚集的腐蝕產物所產生的楔入力和恒定載荷的共同作用促使裂紋在腐蝕介質中加速擴展, 兩種取向試樣均發生了明顯的晶間腐蝕, 存在應力腐蝕開裂的傾向.

     

    Abstract: Thick-section Al-Zn-Mg aluminum alloy extrusions are key materials for manufacturing rail transit vehicles, and stress corrosion cracking (SCC) is an important engineering application problem during the service life of these materials. The effect of sampling direction on the stress corrosion cracking behavior of Al-Zn-Mg alloys was investigated through constant load tensile stress corrosion and electrochemical tests. The microstructures of specimens were analyzed in different sampling directions both before and after stress corrosion via optical microscopy, scanning electron microscopy, and electron backscatter diffraction. Specimens with their tensile axes parallel or perpendicular to the extrusion direction of the extruded profiles were labeled as longitudinal specimens and transverse specimens, respectively. The specimens were completely immersed in a corrosive solution, a mixture of 35 g Na Cl and 1 L deionized water, with a constant unidirectional loading of 225 MPa for 360 h at 50 ± 2 ℃. The experimental results show that the transverse specimen is fractured at 315 h, whereas the longitudinal specimen does not break during the entire loading process. Thus, the transverse specimens have poor resistance to stress corrosion cracking. The corrosion current density of the longitudinal section (L-S) is0. 980 m A·cm-2, which is approximately 5 times that of the transverse section (T-S). Thus, corrosion tends to propagate along the longitudinal direction. The L-S is more susceptible to corrosion than the T-S owing to the larger misorientation difference and higher energy of the grain boundary. During the stress corrosion loading process, anodic dissolution occurs and forms corrosion pits. Then, the cooperation of the wedge force produced by the accumulation of corrosion products and constant load causes the crack to propagate along the grain boundary. Intergranular corrosion of the two types of samples is obvious under all immersion corrosion conditions. Different specimens exhibit the tendency to undergo stress corrosion cracking.

     

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