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凍融循環對全尾砂固結體力學性能影響及無損檢測研究

Mechanical properties and nondestructive testing of cemented mass of unclassified tailings under freeze-thaw cycles

  • 摘要: 尾砂固結排放能有效解決尾砂的處置問題,然而固結后的尾砂堆體多處于地表,其性能受自然環境影響較大。我國北方地區存在廣泛的凍融循環現象,凍融作用會影響固結體的強度和聲電特性,為探究凍融循環條件下全尾砂固結體損傷狀態和機制,以李樓鐵礦全尾砂固結體為研究對象,對經歷不同凍融循環次數的全尾砂固結體試樣進行無側限抗壓強度試驗、掃描電鏡(SEM)試驗、電阻率試驗和超聲波波速試驗,借助Matlab軟件二值化數字圖像處理技術對試樣的表面裂隙進行定量分析,并利用電阻率和超聲波檢測技術對固結體試樣凍融循環損傷進行聯合檢測。結果表明:隨凍融循環次數的增加,固結體的無側限抗壓強度呈指數型減小趨勢,凍融循環早期(0~5次)固結體的強度減少量最多;凍融循環對固結體的損傷是逐漸累積的過程,全尾砂固結體表觀劣化特征發展過程為:微裂隙萌生→裂隙延伸發展→外表層破壞→內部結構破壞;固結體初始強度越大,表面裂紋數越少;內部微觀結構由密實狀態向疏松狀態轉變;固結體無側限抗壓強度與電阻率、超聲波縱波波速呈正相關,遵循對數函數關系,建立了強度?電阻率和強度?超聲波波速無損檢測模型;電阻率和超聲波波速能準確全面地評價凍融循環條件下全尾砂固結體的損傷狀態。

     

    Abstract: Tailings consolidation discharge can effectively solve the problem of tailings disposal. However, the tailings pile after consolidation is mostly on the surface, and its performance is greatly affected by the natural environment. Freeze-thaw cycles are widespread in northern China. Freeze-thaw has a great influence on the strength, ultrasonic velocity, and electrical resistance characteristics of cemented mass. To explore the damage evolution state and mechanism of the cemented mass of unclassified tailings under freeze-thaw cycle, in this paper, a series of freeze-thaw tests on a cemented mass of unclassified tailings from the Lilou iron mine were performed. Then the cemented mass samples after different runs of freeze-thaw tests were used to conduct uniaxial compressive strength tests, scanning electron microscopy (SEM) test, resistivity test, and ultrasonic wave velocity test. Quantitative analysis of surface crack images of samples was performed using MATLAB-based binarized digital image processing technology, and a test method for joint testing of freeze-thaw cycle damage of cemented mass specimens using electrical resistivity (ER) and ultrasonic pulse velocity (UPV) testing techniques was proposed. The results indicate that the uniaxial compressive strength (UCS) decreases with increase in freeze-thaw cycles. The greatest decline is for the UCS of cemented mass subjected to 0–5 freeze-thaw cycles. The damage of the cemented mass in the freeze-thaw cycle is a gradual accumulation process. The development process of the apparent degradation characteristics of the cemented mass of unclassified tailings is as follows: micro-fracture initiation → fracture extension development → outer layer failure → internal structure failure; the higher the initial strength of the cemented mass, the fewer the number of surface cracks. The internal microstructure changes from dense to loose. The UCS of the cemented mass is positively correlated with the ER and the UPV, following the logarithmic function relationship, and the nondestructive testing models of UCS-ER and UCS-UPV are established. It is shown that the ER and UPV can accurately and comprehensively evaluate the damage state in cemented mass of unclassified tailings.

     

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