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金屬增材制造技術的關鍵因素及發展方向

Key factors and developmental directions with regard to metal additive manufacturing

  • 摘要: 金屬增材制造技術是一種短流程、近終形的新型材料成形技術.在金屬增材制造技術中, 設備是載體, 材料是關鍵, 工藝是基礎, 三者是影響金屬增材制造技術發展的關鍵因素.本文通過對具有代表性的金屬增材制造技術的特點進行總結, 分析了設備、材料和工藝之間的關系以及三者在金屬增材制造技術中的重要作用; 綜述了金屬增材制造設備的原料供給系統、成形系統和控制系統的研究現狀; 總結了金屬增材制造材料中鈦合金、鎳合金、鋁合金和鋼鐵材料的典型組織特點和力學性能; 論述了金屬增材制造工藝參數對殘余應力、孔洞、精度和組織的影響; 指出了目前金屬增材制造技術在設備方面存在設備成本高、產品成形尺寸受限、成形效率低等問題, 在材料方面存在生產成本高、適用性差等問題, 在工藝方面存在參數匹配困難、熱積累嚴重等問題; 從降低設備和材料成本、擴大產品成形尺寸范圍、提高產品精度和成形效率、拓展材料種類和適用范圍、減少工藝參數匹配難度、提升產品質量及綜合性能、開發金屬增材制造新技術方面展望了金屬增材制造技術的發展方向.

     

    Abstract: Metal additive manufacturing is a new type of material-forming technology characterized by its short process and near net shape. Equipment, material and process are critical factors which serve as the supporter, key, and foundation respectively in terms of the development of this technology. In this paper, the characteristics of the equipment, material, and process of the different representative technologies were summarized. The relations among metal additive manufacturing equipment, manufacturing material, and manufacturing process as well as their roles in the metal additive manufacturing technology were analyzed. The research status of the raw material supply system, forming system, and control system were reviewed. The typical microstructure and mechanical properties of metal additive manufacturing materials, such as titanium alloy, nickel alloy, aluminum alloy, and steel, were summarized. The effects of the manufacturing process parameters on residual stress, porosity, accuracy, and microstructure were discussed. Problems associated with the manufacturing equipment, such as high cost, limited forming size, and low forming efficiency were discussed along with the problems associated with the material, such as high production cost and poor applicability. Furthermore, problems associated with the metal additive manufacturing process, such as difficult matching of process parameters and severe thermal accumulation, were elaborated as well. Future developmental goals in metal additive manufacturing include: (a) reducing the cost of manufacturing equipment and material, (b) expanding the range of product forming size, (c) improving the product printing accuracy and forming efficiency, (d) expanding the types and application scope of metal additive manufacturing material, (e) reducing the difficulty in the matching of process parameters, (f) improving product quality and comprehensive performance, and (g) developing new types of metal additive manufacturing technologies.

     

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