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油水兩相界面處緩蝕劑的作用效果及機理

Inhibition effect and mechanism of corrosion inhibitor at oil-water interface region

  • 摘要: 利用旋轉圓柱電極,結合電化學方法(電化學交流阻抗、極化曲線)、激光掃描共聚焦顯微鏡、掃描電子顯微鏡和紫外-可見分光光度法研究了流動工況下油水分層介質中緩蝕劑在油水兩相界面處的作用效果及機理。結果表明,該工況下,100 mg·L?1十七烯基胺乙基咪唑啉季銨鹽緩蝕劑對碳鋼在油水兩相分層介質中的水區具有良好的緩蝕效果,緩蝕效率高達99%,但在油水兩相界面區域,由于油相的大量存在,導致緩蝕劑的有效質量分數降為混合前的31%,緩蝕效率僅為83%,緩蝕效果較差,碳鋼腐蝕未得到有效抑制,甚至出現了溝槽腐蝕。因此,在油區試樣腐蝕輕微,并且緩蝕劑的加入有效抑制了水區X65鋼的腐蝕。

     

    Abstract: With the development of offshore oil and gas fields, the oil–water two-phase mixing flow-transmission technology has been widely used in subsea pipelines. The high water cut and multiphase flow regime induce harsh and complex corrosion conditions; hence, mild steels combined with corrosion inhibitors are used in the construction of offshore pipelines for corrosion control. However, corrosion failure cases show that severe localized corrosion constantly occurs at the oil–water interface in oil–water mixed transmission pipelines, and the understanding of the mechanism and inhibition effect of corrosion inhibitors is limited. Moreover, laboratory studies on CO2 corrosion problems in oil–water mixed transmission pipelines usually consider only pure-water systems to simulate the corrosive environment. These studies seldom regard the effect of the oil phase on the corrosion process even though the actual production and transportation of fluids often involves multiphase mixed media. The oil phase is one of the important factors that affect corrosion behavior. Studies on the impact of the oil phase on the inhibition effect of corrosion inhibitor are still relatively lacking. Further studies on the inhibition effect of corrosion inhibitor in oily corrosive environments of oil–water mixed transmission pipelines are needed. In this study, the inhibition effect and mechanism of a corrosion inhibitor at the oil–water two-phase interface under flow conditions were investigated using the rotating cylindrical electrode (RCE) technique combined with electrochemical methods (electrochemical impedance spectroscopy and polarization curve analysis), laser scanning confocal microscopy, scanning electron microscopy, and UV-VIS spectrophotometry. The results reveal that 100 mg·L?1 of seventeen alkenyl amide ethyl imidazoline quaternary ammonium salt as a corrosion inhibitor in carbon steel for an aqueous phase of the oil–water two-phase stratified medium exhibits significant inhibition effect, and the corrosion inhibition efficiency reachs 99%. However, the effective mass fraction of the corrosion inhibitor decreases to 31% before mixing at the oil–water interface because of the presence of oil. As a result, the corrosion inhibition efficiency is only 83%, and the inhibition effect is poor; moreover, the corrosion of carbon steels cannot be effectively controlled. Further, significant groove corrosion is observed at the oil–water interface. Therefore, the corrosion of the sample in the oil area is slight, and the inhibitor can effectively inhibit the corrosion of X65 steel in the water area.

     

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