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Cr3C2/Ni3Al復合材料耐磨性提高的機制分析

Wear mechanism of Cr3C2/Ni3Al composites showing excellent wear resistance

  • 摘要: 為了探討Cr3C2強化相提高Cr3C2/Ni3Al復合材料耐磨性的機制, 本文采用熱等靜壓技術制備了Ni3Al合金和Cr3C2/Ni3Al復合材料, 借助納米壓痕儀對Ni3Al合金和Cr3C2/Ni3Al復合材料中各組成相的力學性能進行了表征, 利用銷-盤式摩擦磨損試驗機研究了熱等靜壓Ni3Al合金和Cr3C2/Ni3Al復合材料的耐磨性能, 并結合掃描電子顯微鏡和納米壓痕儀分析了材料磨損表面形貌和磨損次表面層硬度變化.結果表明, Cr3C2的添加提高了復合材料基體的硬度, Cr3C2/Ni3Al復合材料中各組成相的納米硬度和彈性模量由基體相、擴散相到硬芯相是逐漸增大的, 呈現出梯度變化, 有利于提高Cr3C2/Ni3Al復合材料的耐磨性.在本研究實驗條件下, Ni3Al合金和Cr3C2/Ni3Al復合材料表面的磨損形式主要為磨粒磨損, Cr3C2/Ni3Al復合材料表現出更加優異的耐磨性能.Cr3C2/Ni3Al復合材料耐磨性能的提高主要跟碳化物強化相阻斷磨粒切削、減弱摩擦副間相互作用、減小加工硬化層厚度、磨粒尺寸等因素有關.

     

    Abstract: The Ni3Al intermetallic compound is considered an excellent wear-resistant material. The addition of Cr3C2 particles can further improve the wear resistance of Ni3Al-based alloys. In order to elucidate the wear mechanism of Cr3C2/Ni3Al composites improved by the Cr3C2 strengthening phase, Ni3Al-alloy and Cr3C2/Ni3Al composites were prepared by the hot isostatic pressing process in this study. The mechanical properties and wear resistance of each phase in the Ni3Al-alloy and Cr3C2/Ni3Al composites were investigated using a nano-indentation instrument and a pin-on-disk friction and wear tester, respectively. The worn surface morphologies and the hardness of the subsurface layer under the worn surfaces of the Ni3Al-alloy and Cr3C2/Ni3Al composites were determined by a scanning electron microscopy (SEM) and a nano-indentation instrument. The results indicate that the hardness of the matrix phase in the Cr3C2/Ni3Al composites is significantly improved by the addition of Cr3C2 particles. The nano-hardness and the elastic modulus of each phase in the Cr3C2/Ni3Al composites gradually increase from matrix phase through diffusion phase to hard core phase. The mechanical properties between the matrix, diffusion, and hard core phases in the Cr3C2/Ni3Al composites present a gradient transition. This kind of structure distribution is good for enhancing the wear resistance of Cr3C2/Ni3Al composite materials. As for friction and wear conditions in this study, abrasive wear was the dominant wear mechanism, which occurred on the surfaces of the Ni3Al-alloy and Cr3C2/Ni3Al composites. The Cr3C2/Ni3Al composites showed a good wear resistant property. The carbide-strengthening phase can block up the cutting action of the wear debris, reduce the interaction between the wear materials, and decrease the thickness of the subsurface layer and the size of the wear debris, resulting in improved wear resistance of Cr3C2/Ni3Al composites.

     

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