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基于數據統計和廢氣分析的RH快速脫碳工藝

RH rapid decarbonization process based on data statistics and off-gas analysis

  • 摘要: RH精煉過程中合理的工藝參數對提高RH過程脫碳速率、縮短RH精煉時間起著至關重要的作用.針對某鋼廠在IF鋼生產中, 300 t RH脫碳時間較長的問題, 采用SPSS統計學軟件對RH精煉過程中的關鍵工藝參數相關性進行統計分析, 研究RH關鍵工藝參數和脫碳時間之間的相關性, 并在大量工藝數據統計和廢氣分析的基礎上, 分析RH關鍵工藝參數與脫碳時間的影響關系和調控規律, 并由此提出工藝改進措施.結果表明:生產過程中應盡早達到極限真空度, 并避免壓降平臺的產生;碳粉加入量不超過35 kg, 碳粉加入次數不超過2次, 并且在達到極限真空壓力之前盡早加入碳粉;在CO峰值之前進行吹氧, 并將開始吹氧時間控制在2.53.5 min范圍時, RH脫碳時間明顯縮短.通過現場工藝驗證, 工藝參數優化后平均脫碳時間由21.4 min降低到18.3 min, 降幅達14.5%.

     

    Abstract: Reasonable process parameters in the RH refining process are very important to improve the decarburization rate and shorten the refining time.In view of the problem of long decarburization time of 300-t RH in the IF steel production, SPSS statistical software was used to analyze the correlation relationship between the process parameters of the RH refining process and the decarburization time.Based on large numbers of refining process date statistics and off-gas analysis, the relationship between the process parameters and decarburization time was obtained and the improvement measures were put forward.The results show that the limit vacuum should be reached as early as possible and pressure drop platform should be avoided in the refining process;the addition amount of carbon powder should be no more than 35 kg, the join number should be no more than 2 times and the carbon powder should be added as soon as possible before reaching the ultimate vacuum pressure;oxygen blowing should be controlled before the peak value of CO, and the start time of oxygen blowing should be controlled in the range of 2.5-3.5 min.Through industry technology verification, the average decarburization time is reduced from 21.4 to 18.3 min after the optimization of process parameters, decreasing amplitude reaches14.5%.

     

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