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Inconel 718高溫合金電渣重熔熱力學分析

Thermodynamic analysis of the smelting of Inconel 718 superalloy during electroslag remelting process

  • 摘要: 基于離子-分子共存理論建立了計算電渣重熔Inconel 718高溫合金過程中平衡Al和Ti含量的熱力學模型.并討論了Ca O-Si O2-MgO-Fe O-Al2O3-Ti O2-Ca F2電渣重熔渣系成分變化時, 渣中各組元的活度、活度比值與爐渣成分的關系.與此同時, 研究了不同溫度條件下, 鎳基合金中平衡的Al和Ti含量與爐渣成分之間的關系.結果表明:冶煉溫度升高時, 合金中平衡的Al含量隨之升高, 而平衡Ti含量降低;渣中MgO和Ca F2只起到調整爐渣物理化學性質的作用, 對控制鎳基合金中Al和Ti元素燒損作用不大.

     

    Abstract: Inconel 718, a precipitation strengthening nickel-based superalloy, is widely used in aerospace and other high-temperature process industries because of its adequate strength, ductility, and good workability.The increasing demand for alloys with remarkable comprehensive performance necessitates the development of alloys with highly uniform microstructures and highly homogeneous composition;therefore, electroslag remelting (ESR) has attracted much attention in metallurgical circles.However, strong chemical reactions, such as (Al2O3) +Ti= (Ti O2) +Al, usually occur at the electrode-slag interface (ESI) or the droplet-slag interface (DSI) and the metal pool-slag interface (MSI) ;therefore, the concentrations of Al and Ti cannot be maintained within specifications, or the elements cannot be uniformly distributed along the height of the ingots during the ESR process.Consequently, mechanical property deteriorates and the production cost of nickel-based alloy increases.To overcome these issues, in this study, a thermodynamic model for calculating equilibrium content of Al and Ti in a nickel-based alloy during ESR was developed based on the ion and molecule coexistence theory (IMCT) .The chemical composition of slags plays a key role in the physicochemical properties of slags and controls the loss of alloying element during ESR process.Therefore, the respective relations between the activity and activity ratio of individual slag components with chemical composition of Ca O-Si O2-MgO-Fe O-Al2O3-Ti O2-Ca F2slag were studied.Furthermore, effect of the slag composition on the equilibrium content of Al and Ti in Inconel 718 superalloy under various metallurgical temperatures during ESR was investigated.The results indicate that the equilibrium content of Al increases with increasing temperature, however, the equilibrium content of Ti decreases.MgO and Ca F2have little influence on the control of the loss of active alloy elements.

     

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