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預熱對激光熔化沉積成形12CrNi2合金鋼組織與性能的影響

Effect of preheating on the microstructure and properties of laser melting deposited 12CrNi2 alloy steel

  • 摘要: 使用高功率光纖激光器的快速成形系統和電磁感應加熱設備,分別在未預熱和預熱的情況下成形12CrNi2合金鋼.通過掃描電鏡觀察成形件微觀組織、維氏硬度計測試不同部位硬度、萬能材料試驗機測試不同方向的拉伸性能,研究預熱對激光熔化沉積12CrNi2合金鋼不同方向的組織、硬度、拉伸性能的影響.結果表明:未預熱條件下,單道熔池組織為板條馬氏體,塊狀成形件熔池為回火馬氏體與貝氏體混合組織,XOZ截面與YOZ截面組織沒有明顯的組織差別,但YOZ截面整體硬度大于XOZ截面,同時兩個截面均出現了大尺寸宏觀裂紋缺陷,力學性能差.在預熱條件下,熔池由于溫度梯度降低發生貝氏體轉變,單道熔池呈現性能優異的下貝氏體組織;塊狀成形件熔池沒有發生回火馬氏體轉變,主要為粒狀貝氏體.截面硬度分布較未預熱下更為均勻.在拉伸方向及搭接方向均呈現高強度、低塑性特征,抗拉強度可達1189 MPa,屈服強度為951 MPa,伸長率僅為2.8%,性能沒有明顯的各向異性.預熱能夠降低熔池中溫度梯度,減小熱應力,有效控制裂紋缺陷,促進組織均勻化,降低組織、性能的各向異性,提高合金鋼成型件力學性能.

     

    Abstract: In the case of preheating and non-preheating, the rapid prototyping system of high-power fiber laser and electromagnetic induction heating equipment was used to fabricate 12CrNi2 alloy steel. The microstructure of the molded parts was observed under a scanning electron microscope, and the hardness test of different parts was conducted using the Victorinox hardness tester. The tensile properties in different directions were tested using the universal material testing machine. This study investigated the effect of preheating on the microstructure, hardness, and tensile properties of laser melting deposited 12CrNi2 alloy steel in different directions. The obtained results show that the microstructure of the single-channel molten pool without preheating is lath martensite, and the molten pool of block-shaped forming parts is tempered martensite and bainite mixed structure. No obvious structural difference between XOZ and YOZ sections is observed. However, the overall hardness of the YOZ cross section is larger than that of the XOZ cross section. Large-scale macroscopic crack defects appear in both sections, and the mechanical properties are poor. Under preheating conditions, bainite transformation occurs in the molten pool because of the decrease in the temperature gradient. The single-channel molten pool shows an excellent bainite structure. No tempered martensite transformation in the molten pool of block-shaped forming parts, mainly granular bainite, is observed. Cross-sectional hardness distribution is more uniform with preheating than without preheating. High tensile strength and low plasticity are detected in the tensile and overlap directions. The tensile strength is up to 1189 MPa, the yield strength is 951 MPa, and the elongation is only 2.8%. No obvious anisotropy in performance is observed. Preheating can reduce the temperature gradient in the molten pool, reduce the thermal stress, effectively control the crack defects, promote the homogenization of the microstructure, reduce the anisotropy of the microstructure and properties, and improve the mechanical properties of the alloy steel forming parts.

     

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