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K424高溫合金凝固特征及冷卻速度對其影響規律

Solidification characteristics and microstructures evolution of Ni-based superalloy K424 with different solidification cooling rates

  • 摘要: 采用等溫凝固實驗、差示掃描量熱儀(DSC)研究了K424合金的凝固行為以及冷卻速度對其影響.利用光學顯微鏡、掃描電鏡以及能譜分析儀分析了合金在不同溫度等溫凝固、不同冷卻速度下的微觀組織以及凝固后期的元素的偏析行為,確定K424合金的固相線、液相線和主要相的析出溫度等凝固特性以及冷卻速度對γ'相、MC碳化物以及共晶組織的影響規律.研究結果表明:K424合金的凝固順序為:1345℃,γ相從液相析出,隨后在1308℃析出MC型碳化物,在非平衡凝固條件下,共晶組織在1260℃析出,1237℃,凝固結束;共晶組織的形成與凝固末期Al、Ti元素的偏析行為以及冷卻速度密切相關;隨著冷卻速度的增加,MC和共晶組織尺寸及數量均呈現先增大后減小的趨勢;γ'相形貌從花瓣形狀向規則立方及球形轉變,尺寸也從2 μm減小至60 nm.

     

    Abstract: The solidification behavior and microstructures evolution of cast Ni-based superalloy K424 under different cooling rates were investigated by isothermal solidification quenching experiments and differential scanning calorimetry (DSC). The microstructures and segregation characteristics of K424 were analyzed at different isothermal temperatures and cooling rates using optical microscopy, scanning electron microscopy, and energy-dispersive spectrometry (EDS). The isothermal solidification, microstructure, and distribution characteristics of elements at the final solidification stage were also investigated, and the liquidus, solidus, and the formation temperatures of the main phases were evaluated. Furthermore, the influence of cooling rate on the morphology and size of MC carbides, (γ +γ') eutectic, and precipitated γ' phase were discussed. The results show that the solidification of the K424 alloy follows the sequence:(1) L → L + γ at 1345℃:the solidification begins with the formation of primary γ, and the liquidus temperature is 1345℃; (2) L → L + γ + MC at 1308℃:as the solidification continues, Ti and Nb are enriched in the liquid interdendrite, which results in the formation of MC carbides at 1308℃; (3) L → γ + (γ + γ') at 1260℃:the precipitation of the (γ + γ') eutectic occurs at about 1260℃ because of non-equilibrium solidification. Finally, the solidification ends with a solidus temperature of 1237℃. Furthermore, it is found that the precipitation of (γ + γ') eutectic at the interdendtitic regions is closely related to the cooling rate and the severe segregation behavior of Al and Ti into the residual liquid at the final solidification stage. With the increase of cooling rate, the quantity and size of MC carbides and eutectic first increase and then decrease. Moreover, with increasing cooling rate, γ' shapes transform from irregular petal-like structure to near cuboidal and spherical patterns, and the size scale of γ' precipitates decreases from 2 μm to 60 nm.

     

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