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鉬尾礦水泥免燒磚壓制工藝及著色特性

Pressing process and coloring property of baking-free bricks made of molybdenum tailing and cement

  • 摘要: 以承德鉬尾礦和水泥構成的簡單免燒磚體系,對其在成型工藝、微觀結構和著色特性方面進行基礎工藝研究.結果顯示,水泥-鉬尾礦免燒壓磚適宜的水泥/鉬尾礦質量比為0.18~0.25,成型水/固體原料質量比為0.1,成型壓強25 MPa,保壓時間30 s,在階梯式成型施壓方式下可改善磚塊性能.經長期養護后,壓磚中Ca (OH)2、鈣礬石和CaCO3的相對含量會隨水泥摻量增加而逐漸升高,而云母含量則逐漸降低.當水泥量質量分數達25%時,會有低硫型水化硫鋁酸鈣相(AFm)形成.此外,在試塊中可見大量水化硅酸鈣(C-S-H)凝膠、鈣礬石和Ca (OH)2礦相形成.摻加9%以內氧化鐵型紅、黃、綠顏料,對試塊強度無不利影響,而摻加藍、黑顏料會使試塊強度損失,在保證磚材強度前提下,添加量宜控制在6%~9%.

     

    Abstract: As a by-product of mining and the extensive production of industrial solid waste, tailing has many types, has a low utilization rate, and seriously affects the surrounding ecological environment. With the protection of natural resources and ecology in China, the traditional methods of obtaining clay and natural stone by mining cultivated land and preparing building materials by utilizing a high-temperature process will be avoided and eliminated gradually. In the face of the increasing demand for construction and decoration materials in the engineering construction sector in the Jing-Jin-Ji region, the use of tailing resources, which are stockpiled in large amounts in Chengde, Hebei Province, for the preparation of baking-free and decorative bricks is characterized by high usage of solid waste, low energy consumption, low environmental pollution, and considerable savings. In this study, for the simple system of molybdenum tailing-cement brick, the press molding process, microstructure, and coloring property after the addition of pigment were investigated. Results show that, for the baking-free brick, the appropriate cement-to-tailing ratio is 0.18~0.25, water-to-solid raw materials ratio for pressing is 0.10, pressing strength is 25 MPa, pressing holding time is 30 s, and brick performance is improved by the step-style pressing mode. After curing for a long time, the relative contents of Ca(OH)2, ettringite, and CaCO3 increase with the increase in the content of cement in the brick samples, whereas the content of mica decreases. If the mass content of cement reaches 25%, then the AFm phase (low sulfur calcium aluminum sulfate) will form. Large quantities of hydrated calcium silicate (C-S-H) gel, ettringite, and Ca(OH)2 can also be observed in the brick samples. The addition of red, yellow, and green pigments of iron oxide type within 9% has only a slight effect on brick strength. By contrast, the addition of blue and black pigments causes strength loss. Thus, their contents should be appropriately controlled within 6% to 9%.

     

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