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冶金熔渣混合制備微晶玻璃的組成及性能優化

Optimization of performance and composition for glass ceramics prepared from mixing molten slags

  • 摘要: 以電爐鎳鐵渣和普通高爐渣為主要原料,采用Petrurgic一步法制備了微晶玻璃,并結合力學性能測試,對樣品進行了X射線衍射(XRD)、掃描電鏡(SEM)等分析,討論了電爐鎳鐵渣和普通高爐渣配比、Mg2+含量以及晶核劑TiO2對成品微觀結構及性能的影響規律.結果表明:將熔渣冷卻至900℃結晶和650℃退火,能夠制備出性能優良的微晶玻璃.當Mg2+含量增加且析出晶體為單一輝石族礦物時,微晶玻璃具有較高的力學性能.電爐鎳鐵渣或Mg2+含量增加,會導致其輝石族礦物含量增加,當兩種渣混合摻量達到90%(鎳鐵渣質量分數50%,高爐渣質量分數為40%)且外摻2% MgO時,所制備微晶玻璃結構致密,僅含有單一輝石族礦物,包括透輝石、普通輝石和斜頑輝石,從而具有最優的力學性能,其抗折強度達210 MPa,抗壓強度達1162 MPa.電爐鎳鐵渣或者MgO含量進一步增加,會導致鎂橄欖石析出,此時微晶玻璃的力學性能顯著下降.TiO2含量的增加不改變微晶玻璃晶體種類,合適摻入TiO2(本實驗為質量分數2%)能夠增強透輝石含量,提升性能;但過量摻入會抑制晶體生長,導致其性能下降.

     

    Abstract: The direct preparation of materials from high-temperature slag is an effective way for the integrated utilization of slags and their thermal energy. In this paper, with ferronickel slags and blast furnace slags as the main raw materials, glass ceramics were prepared by the Petrurgic method, a one-step heat-treatment method by direct crystallization of the slag melt during its cooling process. The ratio of ferronickel slags and blast furnace slags, Mg2+ content, and the effect of nucleating agent TiO2 on the microstructure and properties of the products were analyzed by X-ray diffraction, scanning electron microscopy, and mechanical property test. The results show that glass ceramics with excellent properties can be prepared by crystallization at 900℃ and annealing at 650℃ for slag melts during the cooling process. When the content of Mg2+ increased, and the precipitated crystal was a single-pyroxene-group mineral, the glass ceramics exhibited the highest mechanical properties. The content of pyroxene group mineral increased with the increasing ferronickel slag or MgO content. When the content of the two slags reached 90% (50% ferronickel slags and 40% blast furnace slags) with the addition of 2% MgO, the prepared glass ceramics presented a compact structure containing single-pyroxene-group minerals, including diopside, ordinary pyroxene, and clinopyroxene, and the best mechanical properties with flexural strength of 210 MPa and compressive strength of 1162 MPa. However, the further increase in ferronickel slag or MgO content led to the precipitation of forsterite, which significantly deteriorated the mechanical properties of glass ceramics. The increasing content of TiO2 caused no change in the type of crystals in the glass ceramics. Appropriate doping (2% in the experiments) increased the content of diopside, but excessive doping inhibited the crystal growth and reduced its performance.

     

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