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高溫應變片的熱輸出耦合特性

Thermal output coupling characteristics of high-temperature strain gauges

  • 摘要: 系統運用材料物理學、彈性力學、熱力學、工程測試技術的理論知識以及有限元數值仿真、實驗分析等方法,研究高溫應變片熱輸出誤差的影響因素并得出補償修正模型.首先根據材料電阻溫度效應理論及熱膨脹理論研究了高溫應變片熱輸出的耦合特性,建立耦合作用下高溫應變片的熱輸出模型,得到了構件、膠層和應變片三者耦合作用下應變片熱輸出的理論表達式;然后根據材料的電阻溫度效應推導出不同柵絲材料的電導率參數,利用有限元仿真得到不同材料柵絲的熱輸出特性,選擇其中的兩種柵絲材料作為本文的研究對象得到其在耦合作用下的熱輸出并與實驗數據對比,相對誤差小于7%.最后基于理論模型和實驗結果,建立了高溫應變片熱輸出補償模型,補償修正后結果與理論值誤差在9%以內,補償效果良好.

     

    Abstract: Contact strain measurement is used to study the high-temperature mechanical behavior of materials and components. The measurement precision, which is mainly affected by the thermal output, is very vital in high-temperature strain measurement. By combining experimental analysis with the theories of materials physics, elastic mechanics, thermos-dynamics, mechanical engineering testing technology, and finite element method (FEM), the influence factors of the thermal output error of high-temperature strain gauge were studied, and a compensation model was established, and then a test was conducted to verify the model accuracy and experimental results. In this study, the coupling characteristics of the thermal output of high-temperature strain gauges were investigated based on the thermal expansion theory and the temperature-resistance properties of the material, and the thermal output model of strain gauges was established. Then, the theoretical expression of the heat output under the coupled action of the member, rubber layer, and strain gauge was obtained. Based on the resistor-temperature effects, the electrical conductivities of different wire materials were obtained, and the thermal output property of the grid wire was studied by finite element method. According to the results, two kinds of wire mesh materials were selected as the research object of this paper, and the simulation results were compared with the experimental data, the relative error is less than 7%. Finally, a compensation model of high-temperature strain thermal output was obtained from the theoretical model and experimental results. The results show that the error between the compensation correction and the theoretical value is less than 9%; thus, the error compensation is efficient.

     

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