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基于改進的支持向量回歸機算法的磁記憶定量化缺陷反演

Metal magnetic memory quantitative inversion of defects based onoptimized support vector machine regression

  • 摘要: 針對焊縫缺陷磁記憶檢測中存在定量化反演難題,建立了基于改進的支持向量回歸機定量反演模型.以預制不同尺寸未焊透和夾渣缺陷的Q235焊接試樣為試驗材料,進行磁記憶掃描檢測發現:缺陷位置的磁記憶信號特征參數隨尺寸變化而呈現一定的變化規律,但同時存在分散性和不確定性.鑒于磁記憶信號樣本的有限性、分散性和非線性,首先將提取到的磁記憶特征參數進行歸一化處理,引入支持向量回歸機建立焊縫缺陷磁記憶定量反演模型,并進一步利用模擬退火算法對支持向量回歸機參數進行優化,使目標函數達到全局最優而非局部最優.最后,考慮到由磁記憶信號逆向反推缺陷的三維尺寸,存在解的不確定性,為此在缺陷單維尺寸反演模型的基礎上,通過構建多層結構的支持向量回歸機進行多尺寸反演輸出,建立了基于模擬退火支持向量回歸機的焊縫缺陷磁記憶定量反演模型,結果表明:未焊透缺陷尺寸反演最大相對誤差為7.96%,夾渣缺陷為4.97%,為焊縫缺陷的磁記憶反演與定量化評價提供一種新的思路.

     

    Abstract: During welding processes, initial defects such as incomplete penetration and slag are easily generated. To ensure the safe operation of welding components, welded joints must be tested rigorously. Metal magnetic memory (MMM) technology, a new nondestructive testing in the 21st century, can detect macroscopic defects as well as early stress concentrations and hidden damages. However, the quantitative MMM testing is still a bottleneck for weld defects. To solve the bottleneck of quantitative inversion of weld defects by MMM testing, a quantitative inversion model was presented based on a support vector machine (SVM) method optimized with simulated annealing (SA) algorithm. Steel Q235 welded plate specimens, which were prefabricated with different sizes of incomplete penetration and slag defects, were tested. It is found that with the increase of weld damage degree, the peak-peak values of the tangential and normal magnetic field intensity exhibit nonlinear growth, as well as the change rates of the tangent and normal magnetic field intensity. In other words, the MMM feature parameters vary with the defect size, but the signals are scattered and uncertain. First, considering the finite, dispersive, and non-linear MMM signals, the MMM feature parameters data were normalized, and the MMM quantitative inversion model of weld defects was established based on SVM. Furthermore, the SVM parameters was optimized with SA so that the objective function of the model could reach the global optimal solution. Finally, considering the solution uncertainty when the three-dimensional sizes of weld defects were reversed from the MMM signals, a modified MMM multi-dimensional SVM inversion model was presented by constructing SVM multi-layer structures and optimized with SA. The results show that maximum inversion relative error of incomplete penetration defect size is 7.96%, and the defect of slag is 4.97%, which provides a new tool for quantitative MMM inversion and evaluation of weld defects.

     

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