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溫度和pH值對20#鋼鹽酸露點腐蝕行為的影響

Effect of temperatures and pH values on the hydrochloric dew point corrosion behavior of 20# steel

  • 摘要: 針對常壓塔頂系統出現的鹽酸露點腐蝕,利用失重法、掃描電子顯微鏡(SEM)、能譜儀(EDS)和X射線衍射(XRD)等分析手段,對不同溫度、不同pH值下20#鋼的鹽酸露點腐蝕速率、腐蝕形貌及腐蝕產物進行了分析.結果表明:隨溫度的增加,20#鋼的鹽酸露點腐蝕速率呈先增加后減小的趨勢,在90℃時達到峰值;20#鋼的鹽酸露點腐蝕速率與HCl溶液pH值負相關,隨HCl溶液pH值的增加,露點腐蝕速率快速降低;20#鋼表面整體為均勻腐蝕,局部區域伴有腐蝕坑,溫度高于90℃時,隨溫度的升高腐蝕坑數量增多;隨pH值增大,腐蝕坑數量減少且腐蝕坑變淺,溶液中存在的氯離子(Cl-)會加深腐蝕坑,加速腐蝕;X射線衍射分析表明:20#鋼表面腐蝕產物膜的主要成分為α-FeOOH、Fe3O4和γ-FeOOH.

     

    Abstract: Hydrogen dew point corrosion often occurs in the overhead condensing and cooling system of an atmospheric distillation unit at the initial process of petroleum refining because of the formation of a highly suitable corrosive environment. The consequent thinning and leakage of equipment cause serious environmental pollution and endanger personal safety. Hydrochloric dew point corrosion is affected by various factors, among which temperature and pH values are the most critical. In this study, the hydrochloric dew point corrosion behavior of the 20# steel of an atmospheric tower overhead system as well as its corrosion rate, corrosion morphology, and corrosion products at different temperatures and pH values were analyzed by some analytical methods, such as weight loss method, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD). The results indicate that the hydrochloric dew point corrosion rate of the 20# steel first increases and then decreases with temperature increase, and reaches its peak at 90℃. The hydrochloric acid dew point corrosion rate of the 20# steel is negatively correlated with the pH values of HCl solution, and the dew point corrosion rate decreases rapidly with an increase of the pH value of HCl solution. Generally, uniform corrosion occurs on the steel surface accompanied with local corrosion pits. When the temperature is higher than 90℃, the number of corrosion pits increases with temperature. The corrosion pits become shallower and decreases with an increase of pH value. In addition, the chloride ions in the solution deepen the pits and accelerate the corrosion. The XRD analysis shows that the main compositions of the corrosion products are α-FeOOH, Fe3O4, and γ-FeOOH.

     

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