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泵送劑對高含泥膏體流變特性影響及機理

Effects and mechanism of pumping agent on rheological properties of highly muddy paste

  • 摘要: 高含泥尾礦由于其屈服應力大的特點,流動性能差,不利于管道輸送.為改善流動性能,設計流變特性試驗,對泵送劑影響高含泥膏體流變特性的機理進行分析.研究結果表明,膏體在不同泵送劑添加量情況下,漿體質量分數與屈服應力之間存在顯著的線性關系.對該線性函數作進一步分析,發現泵送劑添加量與該函數的截距和斜率之間存在顯著的指數關系.最終得出不同泵送劑添加量和漿體質量分數情況下的屈服應力預測函數,能夠有效表征泵送劑對高含泥膏體流變特性的影響,有利于泵送劑添加量的預測與膏體流動性能的控制.基于上述預測模型,提出泵送劑對高含泥膏體流變特性的影響機理.通過環境掃描電鏡(ESEM)發現泵送劑破壞了絮團結構,添加量在1%左右時破壞最明顯.泵送劑使得絮團尺寸變小,進而造成屈服應力的降低;后期由于絮團間距增加,絮團間的作用力削弱,絮團結構破壞速度放緩,與理論分析一致.

     

    Abstract: Paste backfilling technology, by which tailings paste is transported into underground stopes, does not only relieve the environmental pressure caused by increasing volumes of tailings ponds, but also averts the potential dangers of underground goaf. However, because of the complex characteristics of some mine tailings, it is challenging to adopt the paste backfilling technology for tailings disposal, as the pipeline transportation of highly muddy pastes is difficult because of the poor flowability caused by high yield stress. To improve the flowability of tailings pastes, a rheological experimental setup have been designed to investigate the mechanism of how pumping agents affect the rheological properties of a highly muddy paste. The results show that a significant linear relationship exists between the tailings paste concentration and corresponding yield stress, with different pumping agent dosages. Further analysis reveals a significant exponential relationship between pumping agent dosage and slope (or intercept) of the linear function. Finally, the prediction function for the yield stress is proposed, considering the pumping agent dosage and tailings paste concentration. This can characterize how the pumping agent influences the rheological properties of a highly muddy paste and enable precise forecasting of the pumping agent dosage and management of slurry flowability. Based on the prediction model, the effect mechanism of pumping agent on a highly muddy tailings paste rheology is proposed. Based on the analysis of the images observed from an environmental scanning electron microscope (ESEM), it is found that the presence of pumping agent causes the destruction of flocs in tailings pastes. Meanwhile, the optimal dosage of pumping agent suggested by experiments is about 1%. Furthermore, the pumping agent accounts for floc size shrinkage and consequently yield stress reduction. Moreover, increasing the distance between broken flocs weakens their interactions and slows down the flocs destruction rate. The observations agree with the theoretical analysis results.

     

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