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高爐焦炭石墨化過程中的微觀組織和冶金性能演變

Evolution of coke microstructure and metallurgical properties during graphitization in a blast furnace

  • 摘要: 當前低碳高爐冶煉條件下使得爐內焦炭層變薄,惡化了料柱的透氣透液性,焦炭在爐缸高溫區石墨化過程中產生的焦粉是導致該現象出現的主要原因之一.為了研究焦炭在高爐下部的石墨化過程對其在爐缸內的冶金性能影響,研究了1100~1500℃不同溫度下焦炭的石墨化度改變;同種焦炭石墨化程度與焦炭反應性及反應后強度之間的關系;不同石墨化度焦炭與堿金屬侵蝕之間的關系;觀察并分析了試驗后不同焦炭試樣的微觀形貌.結果表明,隨著溫度的升高,焦炭石墨化程度加深,且溫度每升高100℃,焦炭石墨化度約提高1.8倍,層間距d002值約降低2%,微晶結構層片直徑La值約提高3%,層片堆積高度Lc值約提高15%;焦炭的表面氣孔減少,特別是大氣孔減少,焦炭表面鑲嵌組織減少,各向同性組織增多,焦炭的結構有序化程度增強.隨著焦炭石墨化程度的加深,焦炭的反應性逐漸減小、反應后強度逐漸提高,焦炭表面的劣化情況減弱,生成的大氣孔減少,氣孔壁破壞趨勢減弱.堿金屬對焦炭的反應性有促進作用,使焦炭的反應性提高,反應后強度降低.而焦炭的石墨化對焦炭的堿侵害具有一定的抵抗作用,降低了焦炭表面的劣化程度.

     

    Abstract: The currently used low carbon operation in blast furnaces (BFs) leads to a thin coke layer and deterioration in gas and liquid permeability. Previous studies have reported that coke breeze, formed by the graphitization of coke, is one of the main influences on gas and liquid permeability in the high-temperature zone of a BF. To investigate the influence of the graphitization of BF coke on its metallurgical properties, the degree of coke graphitization under different heating temperatures from 1100 to 1500℃ was investigated. The dependence of the degree of graphitization on coke reactivity index (CRI) and coke strength after reaction (CSR) was also studied. The relationship between different degrees of graphitization in coke and alkali metals was clarified. Finally, the micro-morphology of coke was inspected and analyzed. Results show that with increasing temperature, the degree of coke graphitization intensifies. With every 100℃ rise in heating temperature, the degree of coke graphitization increases 1.8 times, the value of the spacing of layers (d002) decreases by 2%, and the values of the layers diameter of microcrystalline structure (La) and the stack height (Lc) are improved by 3% and 15%, respectively. In addition, it is observed that the surface stomata of the coke decreases particularly the large pores, the mosaic structure decreases, the isotropic structure increases, and the degree of structural ordering increases. When the degree of graphitization intensifies, the CRI of the coke gradually decreases, the CSR gradually increases, the degree of coke degradation weakens, the formed large pores reduced, and the trend for pore wall damage is reduced. Moreover, the alkali metal plays a catalytic role in improving the CRI and decreasing the CSR. It is considered that the graphitized coke resists the destruction of the alkali metal and thus decreases the degree of coke degradation.

     

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