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熱處理對四代核電用鎳基合金薄壁管組織與性能的影響

Effect of heat treatment on the microstructure and properties of nickel-based superalloy thin-wall pipe for the fourth-generation nuclear reactor

  • 摘要: 利用熱力學計算軟件JMatPro分析了釷基熔鹽堆用Ni-Cr-Mo系高溫合金GH3535相析出的熱力學及動力學特征,研究了不同熱處理制度對冷軋態GH3535合金無縫管的晶粒尺寸及其均勻性、碳化物析出特征、硬度、拉伸性能等的影響規律,觀察了不同熱處理制度下合金拉伸斷口的微觀形貌,分析了GH3535合金的拉伸斷裂機制. 結果表明:在900~1500℃之間,GH3535合金的平衡析出相為富Mo的M6C型碳化物,M6C相在固液兩相區時便已經開始形成,M6C相析出所對應的鼻尖溫度為1200℃;固溶溫度低于1200℃時,合金晶粒尺寸緩慢長大,當固溶溫度提高到1230℃,晶粒出現快速長大,平均晶粒尺寸達到160 μm;1180℃保溫10 min,合金晶粒尺寸的均勻性較好. 隨著固溶溫度升高,合金強度降低、延伸率增加,GH3535合金的拉伸斷裂機制為微孔聚集型.

     

    Abstract: In recent years, the development of next-generation nuclear reactors with enhanced requirements for the safe and reliable production of nuclear energy has been attracting increasing attention. The thorium molten salt reactor (TMSR) has been regarded as the most promising prospective next-generation nuclear reactor because of its high security, desirable online refueling properties, minimization of nuclear waste, nuclear non-proliferation, etc. The structural materials for molten salt reactors should exhibit high temperature resistance and good corrosion and neutron irradiation resistance. The Ni-Cr-Mo-based superalloy GH3535 is the preferred material for TMSR applications because of its superior corrosion resistance and good mechanical properties. The Mo content of GH3535 is 15%~18% (mass fraction), which leads to the precipitation of a large amount of Mo-enriched M6C carbides in the matrix. Numerous studies have shown that the precipitation of these carbides directly affects the grain size and mechanical properties of GH3535 alloy. In this study, the effects of heat treatment on the grain size, carbide distribution, and mechanical properties of GH3535 alloy were investigated by cold-rolled-pipe tests. To provide the experimental and theoretical basis for applying heat treatment to control the properties of GH3535 alloy, the thermodynamic and kinetics characteristics of GH3535 were calculated using the JMatPro simulation software. The influence of heat treatments on the size and homogeneity of grains, the precipitation character of carbides, and the mechanical properties of the alloy were investigated. The results show that the equilibrium precipitate of the GH3535 at temperatures between 900℃ and 1500℃ is a Mo-rich carbide of M6C type and that the initial precipitation temperature of this M6C-type carbide is in the liquid-solid phase range. The grains grow slowly when the solution temperature is less than 1200℃. When the solution temperature is increased to 1230℃, the grains grow quickly to an average size of 160 μm; the grains are homogeneous when the temperature is maintained at 1180℃ for 10 min. Tensile tests show that a higher solution temperature decreases the strength and increases the elongation. The tensile fracture mechanism of GH3535 alloy is microporous aggregation.

     

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