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高爐渣對鋼渣改性的物理化學基礎研究

Fundamental research on the physics and chemistry of steelmaking slag modified with hot blast furnace slag

  • 摘要: 鋼渣用作建筑材料時,由于其中含有大量游離氧化鈣(f-CaO),穩定性較差,通常需要改性鋼渣以提高其穩定性、膠凝性. 在對鋼渣、高爐渣進行化學成分和礦物組成分析的基礎上,對高爐渣改性鋼渣的可能性進行了熱力學計算,結果表明高爐渣中的SiO2與鋼渣中f-CaO反應,生成膠凝相,同時降低了鋼渣中的f-CaO含量. 本文通過研究熱態高爐渣改性鋼渣,結合X射線衍射、拉曼光譜、掃描電鏡及能譜分析等研究方法,對改性鋼渣的礦物成分、f-CaO含量、黏度變化等進行了分析. 研究發現隨著熱態高爐渣配比量的增加,改性渣黏度緩慢增加,改性鋼渣中f-CaO、RO相含量降低,改性渣的膠凝性能提高. 在1550℃下,鋼渣中添加10%高爐渣時,改性渣中2CaO·SiO2(C2S)、3CaO·SiO2(C3S)含量顯著提高,f-CaO質量分數降至1.64%,穩定性大大提高,符合建材化使用要求. 此外,進一步使用焦炭還原改性渣中的鐵,輕松實現了渣鐵分離,提高改性渣的易磨性.

     

    Abstract: As the largest iron and steel producing country, China creates a large amount of steel and blast furnace slag each year. If these metallurgical slags are not properly handled, not only do they occupy land and damage the environment, but they also result in a waste of resources. Using steel slag as a building material usually leads to poor stability due to the high free lime (f-CaO) content. To improve its stability and gelation performance, steel slag usually needs to be modified. In this study, based on the chemical and mineral compositions of steel and blast furnace slags, a thermodynamic calculation of the modification process was performed. The results show that SiO2 in blast furnace slag reacts with f-CaO in steel slag to generate a gelatinous phase and f-CaO in the modified steelmaking slag decreases simultaneously. Here, the properties of steelmaking slags modified with hot blast furnace slag, including the mineral composition, f-CaO content, and viscosity, was studied using X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and energy spectrum analysis. The results show that viscosity increases with increasing blast furnace slag content and the f-CaO and RO contents decrease. The gelation performance of the modified steelmaking slags is improved, especially in steelmaking slags modified with 10% blast furnace slag at 1550℃. When the content of 2CaO·SiO2 and 3CaO·SiO2 increase significantly and the f-CaO content decreases to 1.64%, the modified slags meet the requirements for building materials. Additionally, the study also attempted to use coke to reduce the iron in the modified slag. As a result, the facile separation of slag and iron is realized, and the grindability of the modified slag has been improved.

     

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