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MgO對含鈦燒結礦礦相結構及軟熔滴落性能的影響

Effects of MgO on the mineral structure and softening-melting property of Ti-containing sinter

  • 摘要: 為了深入探究MgO對燒結礦礦物組成及冶金性能的影響,采用掃描電子顯微鏡和荷重軟化熔滴設備研究了MgO對含鈦燒結礦礦相結構與軟熔滴落性能影響.實驗結果表明,隨著燒結料中MgO質量分數從2.04%增加到3.96%,燒結過程液相生成量逐漸減少,燒結礦中的赤鐵礦和鐵酸鈣等含量都有不同程度的降低,赤鐵礦質量分數從13.57%降低到9.99%,鐵酸鈣的質量分數由38.7%降低到30.17%,磁鐵礦、硅酸鹽和燒結礦中的孔洞逐步增加.因此,增加燒結礦中MgO會降低燒結礦中液相生成量,不利于燒結礦轉鼓強度和還原性的提高.高堿度含鈦燒結礦中的鎂主要分布于燒結礦中復合鐵酸鈣相中,進一步提高燒結礦中鎂的質量分數,燒結礦的磁鐵礦相比例將增加,有一部分鎂固溶于磁鐵礦中;在高鎂燒結礦中,也會形成一定量的橄欖石,其中固溶有少量鎂、鈦等元素.隨著燒結礦中MgO質量分數的增加,開始軟化溫度逐漸升高,試樣軟化開始溫度均在1120℃以上,軟化溫度區間ΔtA隨著MgO含量的升高而逐漸變寬.

     

    Abstract: Certain requirements regarding the chemical composition of slag have to be satisfied to perform a stable blast furnace operation. Particularly, the ratio of MgO to Al2O3 in the slag is observed to have a significant influence on the fluidity and desulfurization ability of the slag, along with the the stability of the blast furnace. However, the amount of MgO in the ore could not satisfy the smelting requirement of the blast furnace. Thus, Mg-containing flux has to be added into the ferrous burden. In the ferrous burden structure of the blast furnace that is observed in China, sinter generally accounts for more than 70%. Therefore, the effects of various concentrations of MgO on the quality of sinter are of great significance and must be investigated in further detail. In this study, the influence of MgO on the mineral structure and softening-melting property of Ti-containing sinter were investigated using scanning electronic microscopy (SEM)-energy dispersive spectrometer (EDS) and drop testing. The results depict that increasing the concentration of MgO from 2.04% to 3.96% results in a decrease in the contents of hematite and complex calcium ferrite in the sinter, whereas there is an increase in the mass of liquid phase, magnetite, and silicate. Further, the pore size also gradually increases. Additionally, the hematite content reduces from 13.57% to 9.99%, and the complex calcium ferrite in sinter reduces from 38.7% to 30.17%. Therefore, the increase of MgO in sinter is unfavorable for the development of a liquid phase, which depicts a negative effect on the tumbler strength and reduction index of sinter. Mg in sinter is mainly distributed in complex calcium ferrite. Further, an increase in the concentration of MgO causes a gradual increase in the concentration of magnetite. Additionally, it also causes a part of Mg to be dissolved in magnetite. An olivine solid solution, which contains a minor amount of Mg and Ti, can be observed in high-Mg sinter. Finally, by increasing the concentration of MgO in the sinter, the softening temperature can increase, which is observed to be greater than 1120℃. Further, the softening interval (ΔtA) of the sinter is observed to increase gradually with an increasing MgO content.

     

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