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臥式噴淋塔煙氣脫硫的數值模擬

Numerical simulation of flue gas desulfurization by horizontal spray tower

  • 摘要: 臥式噴淋塔技術是北京科技大學環境中心開發的一種新型煙氣脫硫系統工藝,在某些方面克服了立式噴淋塔的缺點,具有脫硫效率高、壓力損失小、運行成本低、易檢修等特點.但在實際工程中仍然需要進一步的改進.為了研究不同噴淋的布置格局對臥式噴淋塔的內部流場的影響,構建了臥式噴淋塔物理模型,采用Icem軟件劃分網格,利用Fluent軟件數值模擬計算.模擬中選擇k-ε湍流模型及隨機軌道模型,數值模擬計算采用SIMPLE算法.模擬結果表明:雙層噴淋設置時噴霧錐角為90°,上部噴淋高度為距頂部0.9 m,下部噴淋高度為距頂部2.4 m,噴淋層間距為1.5 m時,有效的減少脫硫塔壓力損失,降低能耗,塔內吸收區煙氣流動的速度均勻,增大了氣液接觸的頻率.煙氣的溫度適宜于氣液反應.總體上提高了煙氣的脫硫效率,為實際工程的設計和應用提供指導.

     

    Abstract: Horizontal spray tower technology is a new flue gas desulfurization system technology that was developed at the University of Science and Technology Beijing, Center for the Environment, overcoming the shortcomings of the vertical spray tower with regard to high desulfurization efficiency, small pressure loss, low operation cost, and easy maintenance, among others. However, the actual project still requires further improvement. In order to study the influence of the layout pattern of different spray on the internal flow field of the horizontal spray tower, the physical model of the horizontal spray tower was built, the grid was divided by Icem software, the Fluent software was used to simulate the numerical simulation. K-epsilon turbulence and stochastic models were selected for numerical simulation. The simulation results, obtained by the SIMPLE algorithm, show that the double spray sets the spray cone angle at 90°, the upper spray height is at 0.9 m from the top, the lower part of the spraying height is at 2.4 m from the top layer, the spray distance is 1.5 m, the desulfurization tower effectively reduces the pressure loss and energy consumption, the absorption area of the flue gas flow rate is uniform, and the gas-liquid contact frequency increases. The gas temperature is suitable for a gas-liquid reaction. The overall increase in the efficiency of flue gas desulphurization provides guidance for the design of practical engineering applications.

     

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