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精密軋機的輥型電磁調控工藝參數

Roll profile electromagnetic control process parameters in precision rolling mill

  • 摘要: 為了實現微尺度輥縫形狀調節,提出了輥型電磁調控技術,并自行設計制造了φ270 mm×300 mm輥型電磁調控實驗平臺.通過電磁-熱-力耦合數理建模,并對比分析相同工況實驗和仿真結果,發現兩者結果十分接近,模型可靠.在此基礎上,分析了不同等效電流密度和頻率下軋輥凸度及軋輥凸度增長速率隨加熱時間的變化規律,給出了等效電流密度、頻率、加熱時間對輥型曲線的影響,并從避免電磁棒局部溫度過高及便于軋輥凸度調節出發,給出了合理的工藝參數.

     

    Abstract: To achieve micro-scale roll gap shape adjustment, roll profile electromagnetic control technology was proposed and a φ270 mm×300 mm roll profile electromagnetic control experimental platform was designed and built. Meanwhile, a mathematical model based on electromagnetic, thermal and mechanical coupled parameters was established. The results of both the experiment and simulation were compared and analyzed under the same process conditions. The comparison shows that the experimental and simulated results are in the agreement, thus verifying the model. Based on the simulated results, the roll crown and the roll crown growth rate changing with heating time were calculated under different equivalent current densities and frequencies. The influence of current density, frequency and heating time on the roll profile curve was presented. In addition, reasonable technological parameters were used in order to avoid local overheating of the electromagnetic stick and further facilitate adjustment of the roll crown.

     

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