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鎳沉降渣深度還原過程中的相變特征

Phase transformation of nickel slag in settlement furnaces during deep reduction

  • 摘要: 通過化學成分、光學顯微鏡、X射線衍射、掃描電鏡能譜分析等測試手段,分析了鎳沉降渣礦物成分和嵌布特點和沉降渣深度還原過程中物相的轉變特征,結果表明,渣的物相由鐵鎂橄欖石和玻璃質組成.渣中主要有用成分銅鎳鐵硫化物嵌布粒度微細,分布無規律,回收困難.經深度還原,沉降渣逐漸轉變為鎂黃長石、含鎳金屬鐵、輝石、鈣霞石、鈉閃石、石英等新的礦物成分,加熱至1300℃,還原產物物相組成穩定,鎂黃長石和含鎳金屬鐵相對含量最高.還原時間也是影響還原效果重要因素,含鎳金屬鐵相對含量隨還原時間的增加而增長,120 min時相對含量最高.熱力學分析表明,鎳沉降渣深度還原過程中主要發生的反應為鐵鎂橄欖石與氧化鈣作用生成鎂黃長石和FeO,FeO被C和CO還原為金屬鐵.金屬硫化物與CaO和C通過氧化還原作用,生成的金屬銅和鎳溶于金屬鐵中,產生的CaS與硅酸鹽一起析出.

     

    Abstract: In this study, the mineral composition and embedded features of the nickel slag as well as its phase transformation in a settlement furnace during deep reduction were investigated through chemical composition analysis, X-ray diffraction, optical microscopy, scanning electron microscopy, and energy dispersive spectrometry. The results show that the phase composition of slag includes hortonolite and glass. The Cu-Ni-Fe sulfide mineral is distributed in the silicate irregularly, and the sulfide material is too small to reclaim. The nickel slag transforms into akermanite, ferronickel, augite, cancrinite, riebeckite, and quartz by deep reduction. The process is characterized by constant mineral components of reduzate, and the contents of akermanite and ferronickel are the most when heated to 1300℃. The reduction time is also an important factor during the process, and the contents of ferronickel increase over time, maximizing at 120 min. The thermodynamic analysis shows that the main reaction performed during the reduction is that olivine and calcium oxide transform into akermanite and FeO, and then the FeO is reduced to iron by C and CO. The metal sulfides, calcium oxide, and C are transformed into copper and nickel and then dissolved in the iron, and the CaS then crystallized out with the silicate minerals.

     

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