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考慮油膜阻力的直線滾動導軌副摩擦力建模與試驗

Modeling and experimentation of the friction force of linear rolling guide pair considering oil film resistance

  • 摘要: 為了準確預測直線滾動導軌副的摩擦力大小及受影響因素,本文考慮導軌副的流體潤滑狀態,基于Hertz接觸理論研究了直線導軌副摩擦力受滾珠接觸角和預緊力的影響規律.基于接觸理論建立了直線導軌滑塊的受垂直載荷的靜力學平衡方程.利用Hertz接觸理論分析直線滾動導軌受外力時各列滾珠接觸力的變化情況,并結合對臨界載荷的分析,建立了隨外載荷變化的考慮潤滑油膜阻力的直線滾動導軌副摩擦力模型.以國產某型號直線滾動導軌副為研究對象,對所建立的受載摩擦力模型進行試驗驗證.通過試驗數據與理論數據的分析和對比,驗證了潤滑油膜阻力、接觸角和預緊力等因素對直線導軌副摩擦力的影響規律.研究表明,直線滾動導軌副摩擦力在潤滑條件下,受接觸角變化和預緊力退化的影響呈現有規律的變化.

     

    Abstract: For an accurate prediction of the friction experienced by the linear rolling guide and the factors affecting it, the fluid lubrication state of the rail was considered, and the effect of the friction of the linear guide on the ball contact angle and preload was studied based on the Hertz contact theory. Based on the Hertz contact theory, the static equations and the ball-raceway contact mechanics equations of the linear rolling guide were established for vertical loading. Using the Hertz contact theory, changes in the ball contact force of the linear rolling guide were analyzed. Combining the analysis of the critical load and the oil film obstruction between the balls and the rail, a friction model was established for studying the effect of the external load. Experiments were carried out on a domestic model of the linear rolling guide to validate the developed friction model. Through the analysis and comparison of the experimental and theoretical data, the influence of the resistance of the lubricating oil film, the contact angle, and the preload on the friction of the linear guide were verified. The results show that the friction of the linear rolling guide, under the condition of lubrication, is affected by the contact angle and the preload force.

     

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