<th id="5nh9l"></th><strike id="5nh9l"></strike><th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th><strike id="5nh9l"></strike>
<progress id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"><noframes id="5nh9l">
<th id="5nh9l"></th> <strike id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span>
<progress id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span><strike id="5nh9l"><noframes id="5nh9l"><strike id="5nh9l"></strike>
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"></span><span id="5nh9l"><video id="5nh9l"></video></span>
<th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th>
<progress id="5nh9l"><noframes id="5nh9l">

凝固末端電磁攪拌和輕壓下復合技術對大方坯高碳鋼偏析和中心縮孔的影響

Effect of combining F-EMS and MSR on the segregation and shrinkage cavity in continuously cast high-carbon steel blooms

  • 摘要: 基于ANSYS軟件建立了310 mm×360 mm斷面大方坯連鑄過程二維凝固傳熱數學模型,并采用窄面射釘試驗及鑄坯表面測溫試驗對模型的準確性進行了驗證.通過模型研究了過熱度、拉速和二冷比水量對鑄坯中心固相率以及凝固坯殼分布的影響,并結合高碳耐磨球鋼BU的高溫拉伸試驗結果,確定了最佳的拉速以及最優輕壓下壓下區間要求.通過工業試驗對理論模型進行了驗證,并分析研究了拉速對采用凝固末端電磁攪拌(F-EMS)以及凝固末端17 mm大壓下量的輕壓下技術生產310 mm×360 mm斷面大方坯高碳耐磨球鋼BU鑄坯的偏析和中心縮孔的影響.結果表明:采用凝固末端電磁攪拌和輕壓下復合技術,通過調整拉速優先滿足輕壓下壓下區間要求,可顯著降低中心偏析、V型偏析及中心縮孔,但如果僅達到凝固末端電磁攪拌位置要求時,則鑄坯中心質量不會得到明顯改善.拉速為0.52 m·min-1且輕壓下壓下區間鑄坯中心固相率為0.30~0.75時,偏析和中心縮孔有很大程度的改善,不合理的壓下量分配會引起鑄坯出現內裂紋以及中心負偏析.

     

    Abstract: This study established a two-dimensional mathematical model of solidification and heat transfer for a bloom with a 310 mm×360 mm cross-section using ANSYS software, which was verified by nail-shooting experiments in the narrow side of the bloom and surface temperature testing. The effect of the casting process parameters, such as superheat, casting speed, and secondary cooling intensity, on the solid fraction in the strand centerline and the solidified shell was investigated. Moreover, the optimum casting speed and the optimum solid fraction in the core of the partially solidified strand throughthe soft reduction zone were determined by the model considering the hot ductility of the high-carbon wear-resistant ball steel BU. Plant trials of BU with different casting speeds were performed to validate the theoretical model and analyze the effect of the casting speed on the segregation and shrinkage cavity of BU on a 310 mm×360 mm bloom caster equipped with final electromagnetic stirring (F-EMS) combined with mechanical soft reduction (reduction amount with 17 mm). The results show that the inner defects (e. g., center segregation, V-segregation, and shrinkage cavity) significantly improve when the casting speed is adjusted to meet the required soft reduction zone as a matter of priority; otherwise, the casting speed is only adjusted to preferentially satisfy the required F-EMS stirring region. The inner quality does not show any obvious improvement. Except for the internal cracks and the negative center segregation caused by the improper distribution of the reduction amount, the inner defects (e. g., macro segregation and shrinkage cavity) significantly improve with a casting speed of 0.52 m·min-1 and a solid fraction in the strand centerline ranging from 0.30 and 0.75 in the soft reduction zone.

     

/

返回文章
返回
<th id="5nh9l"></th><strike id="5nh9l"></strike><th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th><strike id="5nh9l"></strike>
<progress id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"><noframes id="5nh9l">
<th id="5nh9l"></th> <strike id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span>
<progress id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span><strike id="5nh9l"><noframes id="5nh9l"><strike id="5nh9l"></strike>
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"></span><span id="5nh9l"><video id="5nh9l"></video></span>
<th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th>
<progress id="5nh9l"><noframes id="5nh9l">
259luxu-164