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二氧化硫復合鹽霧環境下2024-T351鋁合金應力腐蝕開裂

Stress corrosion cracking of 2024-T351 aluminum alloy in SO2 mixed salt spray environment

  • 摘要: 通過SO2復合鹽霧試驗模擬工業污染海洋大氣環境,結合有限元模擬分析、掃描電鏡/能譜儀、光電子能譜分析等技術研究2024-T351鋁合金在彈性應力區間的應力腐蝕開裂行為.結果表明:應力腐蝕開裂行為優先發生在2024-T351鋁合金C型環的頂部應力集中區域;疏松的腐蝕產物層的形貌經歷了由細棒狀、團絮狀到板塊狀的變化;試驗6 h就可以監測到裂紋,進行到480 h的時候有貫穿裂紋形成,720 h的時候試樣完全斷裂;裂紋為穿晶和沿晶混合機制,主裂紋以穿晶機制沿C型環法線擴展,二次裂紋沿晶界擴展.

     

    Abstract: The stress corrosion cracking of 2024-T351 aluminum alloy was investigated by finite element simulation analysis, scanning electron microscopy/energy dispersive spectrometry, and X-ray photoelectron spectroscopy through SO2 mixed salt spray test. Results indicate that stress corrosion cracking initiates preferentially at the region of stress concentration of the C-ring top for 2024-T351 aluminum alloy. The morphologies of loose corrosion products change from fine rod-like and flocculent to plate-like. Secondary cracks form in the internal corrosion crack after 6 h, when the corrosion time increases to 480 h, and the fractures and cracks in the surface of the C-ring side penetrate the whole sample. The C-ring sample completely breaks after 720 h. The opening crack propagation is a mixed mode of transgranular and intergranular, while the main cracks extend along the normal of the C-ring and the secondary cracks extend mainly along the grain boundaries.

     

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