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無鐘高爐爐料分布預測模型

Burden distribution prediction model in a blast furnace with bell-less top

  • 摘要: 為提高無鐘高爐爐喉料面的預測精度,建立了考慮爐料運動的爐料分布數學模型.在分析爐料運動的基礎上,指出了爐料運動是影響爐料堆積過程的重要因素,采用尺寸比1∶10的無鐘布料器模型試驗分析了不同爐料分速度對爐料堆積行為的影響,建立了考慮爐料運動因素的料堆輪廓預測模型,并通過數值方法確定了料堆的位置和料面輪廓曲線,應用于料面形狀的預測.結果表明:爐料的運動是造成料堆兩側堆積角差異、料堆橫截面面積變化以及料面輪廓改變的重要原因,料堆輪廓采用直線段和曲線相結合的方式進行構造,爐料的堆積角和曲線過渡區域長度作為重要的模型參數均考慮了爐料速度的影響,模型構造的輪廓接近真實料堆形狀,應用該模型實現了爐喉料面的準確預測.

     

    Abstract: In order to improve the accuracy of burden surface prediction in a blast furnace with bell-less top, a mathematical model of burden distribution considering burden motion was established. Based on the analysis of burden motion in the furnace, the burden motion was pointed as an important factor affecting the burden formation, and a 1:10 dimension scale bell-less top distributor model was used to analyze the effect of different burden components' velocity on heap formation. Then a heap formation prediction model considering burden motion was established, the numerical method was employed to determine the heap position and the heap shape, and at last the model was applied to predict the burden surface. Results show that the burden motion is the main reason causing the difference between the heaping angles in both sides of the heap, the variations of area of the heap cross section and heap profile. The heap profile is constructed by lines and curves in the heap formation prediction model, and the important model parameters, including the heaping angles and the length of curved transition area, all take burden motion into account. Thus the profile constructed is close to the actual heap, and the accurate predicted burden surface is achieved after applying this model to burden distribution prediction.

     

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