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高品質軸承鋼LF-VD過程非金屬夾雜物演變規律

Evolution rules of inclusions in high quality bearing steel produced by LF-VD process

  • 摘要: 對國內一鋼廠EAF→LF→VD→CC工藝生產的高品質GCr15軸承鋼進行系統取樣,針對DS類非金屬夾雜物隨機性強的特點,利用能夠進行大面積試樣檢測的ASPEX自動掃描電鏡分析統計鋼中非金屬夾雜物的成分、尺寸、數量等信息.研究發現:GCr15軸承鋼冶煉過程中非金屬夾雜物主要為MgO-Al2O3-CaO復合夾雜物和MnS,同時有少量的SiO2-Al2O3和MgO-Al2O3復合夾雜物;夾雜物尺寸主要集中在38μm,并有少量DS類夾雜物出現且尺寸范圍波動很大,最大可以達70μm以上,形貌為圓形或近似圓形;VD有較強的去除夾雜物功能,經過VD真空精煉,夾雜物中CaO含量有增加趨勢;吊包至鑄坯過程,夾雜物成分向Al2O3含量增多的區域移動,最終軸承鋼鑄坯中夾雜物成分位于高Al2O3含量(≥80%),少量MgO(<20%)和低CaO(<5%)的區域;DS夾雜物的生成和去除具有較強的隨機性.

     

    Abstract: High quality GCr15 steel produced by EAF-LF-VD-CC process was systematically studied by sampling in various sta-ges for a domestic factory. For the random characteristics of DS inclusions, the evolution rules of inclusions in bearing steel smelting process were investigated by ASPEX inclusion quick analysis equipment, which can scan the specimen surface in large enough area. The results indicate that the main inclusions are MgO-Al2O3-CaO and MnS, and there are also a small quantity of SiO2-Al2O3 and MgO-Al2O3. The size of the majority of inclusions is 3-8μm, few DS inclusions have a large size range, the biggest one can be more than 70μm, and the morphologies of the inclusions are round or nearly circular. Inclusions will be significantly removed by VD process and the content of CaO in inclusions increases after VD process. The content of Al2O3 in inclusions increases during the tundish to continuous casting process. Finally, the content of Al2O3 in inclusions is more than 80%, the content of MgO is less than 20%, and the content of CaO is less than 5% in the ternary system of MgO-Al2O3-CaO. The formation and removal behaviors of DS inclusions in bearing steel are of higher degree randomness.

     

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