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321不銹鋼小方坯浸入式水口堵塞研究

Research on submerged entry nozzles clogging during AISI 321 stainless steel billet casting

  • 摘要: 通過觀測水口結瘤物的結構和成分的變化,對AISI 321不銹鋼小方坯浸入式水口的堵塞機理進行了研究.水口的解剖結果表明水口結瘤物主要由TiN、金屬相以及渣相組成.通過計算建立了鋼液及凝固過程中TiN的熱力學模型.研究發現,TiO2過渡層的存在、較高的鈦氮濃度積、不佳的鋼水潔凈度是導致結瘤物形成的主要原因.因此堵塞機理可以表述為,首先澆注過程中鋼液中的Ti與耐火材料中的SiO2進行反應,TiO2過渡層會在浸入式水口內壁形成;鈦氧化物的良好傳熱性能造成鋼液溫度下降進而導致TiN結瘤物的形成,且不佳的鋼水潔凈度則會進一步惡化鋼水的可澆性;隨著結瘤物的不斷增長,最終導致水口堵塞.

     

    Abstract: The mechanism of submerged entry nozzles (SEN) clogging with AISI 321 stainless steel billet was investigated by analyzing the structure and composition of the SEN deposits. The results of deposits dissection indicate that nozzle clogs consist of TiN, metal and slag. Then the thermodynamic model of TiN in the steel and solidification was established. The results show that the existence of TiO2 transition layer, high concentration product of titanium and nitrogen, and worse cleanness of the liquid steel have roles to play in the formation of deposits. Therefore the mechanism of clogging can be explained as follows. At first, a transition layer of TiO2 forms at the SEN refractory because of the reaction ofTi with the silicates in the SEN refractory during casting. Subsequently the good heat transfer properties of titanium oxide layer can cause a large drop in temperature of molten steel which makes it possible for the formation of the TiN deposits, additionally low cleanness deteriorates the cast-ability of molten steel. In the end, the growth of the deposits leads to the nozzle clogging.

     

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