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1Cr9Mo鋼高速氣-固兩相流沖蝕磨損

High-speed gas-solid two-phase flow erosion of 1Cr9Mo alloy

  • 摘要: 采用自制的激波驅動氣-固兩相流沖蝕磨損試驗裝置,選取SiO2、Al2O3和SiC顆粒,對煤化工常用材料1Cr9Mo鋼進行高速氣-固兩相流沖蝕磨損試驗研究.結合試件表面沖蝕磨損形貌,分析沖擊速度、沖擊角度、顆粒硬度、顆粒粒徑、試件溫度等因素對材料的沖蝕磨損率的影響.結果表明:在20℃和400℃下,1Cr9Mo鋼的最大沖蝕磨損率均出現在15°-25°的沖蝕角之間,體現出典型塑性材料的沖蝕磨損特征;低角度沖蝕時磨損機理以顆粒的切削作用為主,高角度沖蝕時顆粒垂直撞擊材料表面產生凹坑并致使凹坑周圍的片狀物碎屑從材料表面剝離;試件沖擊速度指數在2.3-3.2范圍內,磨損率受顆粒硬度影響較大;在相同沖蝕條件下,硬度較高的Al2O3和SiC顆粒對試件的磨損率比SiO2顆粒高一個數量級;磨損率隨顆粒粒徑的增大呈現先遞增后下降的趨勢;在400℃時SiO2顆粒對試件的沖蝕磨損率明顯提高,磨損率最大值約為20℃時的3倍.

     

    Abstract: A self-made gas-solid erosion testing apparatus driven by shock wave was used to investigate the wear properties of 1Cr9Mo steel commonly used as manufacturing materials in the coal chemical industry, and SiO2, Al2O3 and SiC particles were chosen as erosive particles. Combined with the surface morphology analysis of eroded specimens, high-speed erosion wear characteristics were studied under different conditions involving impact velocity, impact angle, particle hardness, particle size, and specimen temperature. The results show that when the temperature is 20 22 and 400 22, the erosion rate of 1Cr9Mo steel reaches its maximum value within an impact angle range of 15° to 25°, and the wear properties are characterized as ductile metal. At low impact angles the cutting of particles is the main mechanism; but at large impact angles the erosion mechanism is the exfoliation of platelets around the pits from the material surface, which is produced by the vertical impact of particles to the material surface. When the velocity exponent of 1Cr9Mo steel ranges from 2.3 to 3.2, the erosion rate is much dependent on particle hardness. Under the same erosion conditions, the erosion rate caused by Al2O3 and SiC particles is an order of magnitude higher than that caused by SiO2 particles for they have higher hardness values. With the increase of particle size, the erosion rate increases first and then falls. The erosion rate caused by SiO2 particles at 400 ℃ increases significantly, and the maximum erosion rate is 3 times as large as that at 20 22.

     

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