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工業生產條件下連續熱鍍鋅鍋中鋅渣擴散的數值模擬

Numerical simulation of zinc dross diffusion in a continuous hot dip galvanized zinc pot under the industrial production condition

  • 摘要: 基于歐拉-拉格朗日方法的離散相模型,針對鋅液體外循環系統下連續熱鍍鋅鍋中三種不同類型的鋅渣,利用數值模擬的方法計算鋅鍋中鋅渣的濃度差分布.分析鋅渣擴散得到了鋅渣在帶鋼表面及鋅鍋中的運動軌跡和分布規律.結果表明:鋅渣在帶鋼上的沉積率隨著鋅渣粒度的減小而升高;由于鋅渣密度的差異,當鋅渣直徑小于80μm時,沉積率從高到低依次為懸浮渣、面渣和底渣.面渣在帶鋼出口后側區域的平均停留時間最長,在該位置設置抽鋅管將有利于面渣的去除;在V形區內側區域帶鋼上的懸浮渣質量濃度最高,對帶鋼影響最大;底渣主要運動區域為鋅鍋底部,基本不會黏附于帶鋼表面,對帶鋼質量影響最小.

     

    Abstract: Based on the discrete phase model of the Euler-Lagrange equation,the concentration fields of three different types of zinc dross under a circulating purification system were calculated by using the numerical simulation method. The result shows that the deposition rate increases with the decrease of zinc dross size. When the zinc dross size is smaller than 80 μm,the order of deposition rate from high to low is suspending dross,top dross,and bottom dross. The average residence time of the top dross in the back area of the strip exit is the longest,and it will be beneficial to the removal of the top dross to install a pumping tube in this area. On the inner part of the V-shaped zone,the mass concentration of the suspending dross is the highest,and it has the biggest influence on the surface quality of steel strips. The main travel area of the bottom dross is close to the bottom of the zinc pot,and the bottom dross cannot adhere to the strip surface and it has minimal impact on the surface quality of steel strips.

     

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