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含鉛廢渣料還原造锍熔煉回收鉛和銀工藝

Recovery of lead and silver from lead-bearing wastes using reducing-matting smelting process

  • 摘要: 針對鉛鋅冶煉企業產出大量含鉛固體廢棄物難以環保經濟回收的難題,提出從多種含鉛廢料中回收二次鉛的還原造锍熔煉新工藝.在熱力學計算的基礎上,進行以鉛膏、鉛渣、鉛煙灰和黃鐵礦燒渣的設計混合料為熔煉對象,以氧化鐵為固硫劑,焦粉為還原劑,蘇打和芒硝作為添加劑的工藝實驗,研究熔煉過程中各影響因素對鉛和銀直收率的影響.得到優化的工藝條件:FeO/SiO2質量比為1.10,CaO/SiO2質量比為0.30,添加劑組成中Na2CO3/Na2SO4質量比為7∶3,焦粉用量為含鉛物料質量的15%,熔煉時間為2 h,熔煉溫度為1200℃.在此條件下綜合實驗中鉛直收率為85.95%,銀直收率為83.15%.新工藝具有固硫、綜合利用和一步煉鉛的優點.

     

    Abstract: In view of the difficulty in environmental and economic treatments of lead-bearing wastes generated in lead and zinc smelter,a new reducing-matting smelting process was proposed to recycle secondary lead from multiple lead-bearing wastes in this paper. In the process,the designed mixture of lead sludge,lead slag,lead ashes and pyrite cinder was used as a smelting object,and ferric oxide,soda and mirabilite and coal powders were a sulfur-fixing agent,additive and reductant,respectively. The effects of factors on the direct recovery rates of lead and silver during the smelting process were studied in detail based on thermodynamic calculations. The optimum conditions are obtained as the following:the mass ratio of FeO to SiO2 is 1.10,the mass ratio of CaO to SiO2 is 0.30,the mass ratio of Na2CO3 to Na2SO4 is 0.7:0.3,the dosage of coal powders is 15% of lead-bearing wastes,the smelting temperature is 1200℃,and the smelting time is 2 h. Comprehensive experiments show that under the optimum conditions,the direct recovery rates of lead and silver are 85.95% and 83.15%,respectively. The process has significant advantages of sulfur fixation,comprehensive utilization and one-step lead smelting.

     

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