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基于PIV技術的板坯連鑄結晶器內鋼水流動行為研究

Study on fluid flow in a continuous casting slab mold using particle image velocimetry

  • 摘要: 利用粒子圖像測速技術,以200 mm×2040 mm板坯連鑄結晶器為原型,建立1∶4水模型進行實驗,對結晶器內鋼液流動形態、流速及各流態所占比例、液面波動、以水口為中心結晶器兩側對稱點速度隨時間的變化、水口兩側液面水平流速、水口兩側對稱位置液面至結晶器底部垂直方向速度和鋼液對兩側窄面的沖擊深度進行系統地研究和分析,并對比拉速的影響.研究表明,粒子圖像測速技術不僅可以測量結晶器內流場流速,還可以對流場對稱性進行全方位、多角度定量分析,為研究連鑄參數變化,比如拉速、水口結構和水口浸入深度,對板坯連鑄結晶器內鋼液流動及對稱性的影響提供一種較為精確的方法和思路.通過分析得出,在本實驗條件下拉速0.5 m·min-1優于0.6 m·min-1.

     

    Abstract: A 1/4 scale water model of slab molds was built to investigate the fluid flow and its symmetry during casting. The model was established according to a 200 mm×2040 mm actual mold. The velocity in the mold was measured by using particle image velocimetry(PIV). By analyzing the velocity field,the fluid flow behaviors such as flow patterns,level fluctuation,time history of speed on symmetrical points,horizontal speed below the meniscus,vertical speed nearby the narrow face and impingement depth could be studied. The effect of casting speed on the fluid flow behaviors mentioned above was investigated. The results show that the PIV technology can not only measure the velocity field,but also show the flow symmetry in a distinctive perspective so that proposing measures for the continuous casting process,such as casting speed,the geometric of the submerged entry nozzle(SEN) and submergence depth of SEN. After analysis,a conclusion can be drawn that the casting speed at 0.5 m·min-1 is better than 0.6 m·min-1 under the casting condition. The results show that the PIV technology is a useful method to optimize the continuous casting conditions.

     

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