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AP1000主管道冷彎壁厚減薄

Wall-thickness reduction of AP1000 primary coolant pipes subjected to cold roll-forming

  • 摘要: 提出了一種改進的Johnson-Cook模型,用于室溫和低應變速率下AP1000核電站主管道316LN奧氏體不銹鋼的塑性變形過程研究.借助有限元軟件ANSYS/LS-DYNA,對AP1000核電一回路主管道熱段管冷彎成形過程進行模擬仿真,分析管道壁厚、相對彎曲半徑、摩擦系數等工藝參數對壁厚減薄率的影響規律,擬合出壁厚減薄率的經驗公式.全尺寸主管道冷彎試驗結果表明,數值模擬結果準確可靠.

     

    Abstract: A modified Johnson-Cook model was proposed based on the true stress-strain data of 316LN stainless steel and it was successfully used to describe the deformation characteristic of the steel at room temperature and low strain rate. By making use of the finite element software ANSYS/LS-DYNA, a numerical simulation of cold roll-forming was performed for AP1000 primary pipes. The influence laws of forming parameters on wall-thickness reduction, such as wall-thickness, relative bending radius and friction, were investigated. An empirical formula of wall-thickness reduction for AP1000 primary pipes was proposed by the numerical simulation method. Furthermore, a full-scale cold-bending experiment of AP1000 primary coolant pipes was carried out for verification, and it indicates that the simulated result is accurate and reliable.

     

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