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寬厚板坯連鑄結晶器流場、溫度場及應力場的耦合數值模擬

Coupling numerical simulation of flow field,temperature field and stress field in a wide-thick slab continuous casting mold

  • 摘要: 利用Pro CAST軟件對2400 mm×400 mm寬厚板坯結晶器建立三維動態模型,采用移動邊界法實現結晶器內流場、溫度場及應力場的耦合模擬.結果表明:考慮凝固坯殼的影響,下回流區位置向鑄坯中心靠攏,真實反映了鋼液在連鑄結晶器內的流動情況.自由液面的鋼液從窄面流向水口,速度先增大后減小,距水口約0.7 m處,出現最大表面流速,約為0.21 m·s-1.結晶器出口坯殼窄面中心厚度最小且由中心向兩側逐漸增大,最小厚度約為10.4 mm;受流股沖擊影響較弱的寬面坯殼與窄面相比生長更均勻,寬面偏角部和中心的坯殼厚度分別為18.9 mm和27.6 mm.鑄坯坯殼應力變化趨勢與溫度基本保持一致,表明初凝坯殼應力主要是熱應力.結晶器內鑄坯寬窄面上的等效應力均沿著結晶器高度下降方向呈增大趨勢,鑄坯角部、寬面中心及窄面中心位置的最大應力各約為200、100和25 MPa.

     

    Abstract: Based on a moving boundary approach, a three-dimensional dynamic model is built for 2400 mm ~400 mm wide-thick slab molds by using ProCAST to realize the coupling simulation of flow field, temperature field and stress field. The results show that the position of the lower recirculation zone moves to the slab center by the effect of the solidified shell, which reflects the real flow condition of molten steel in the continuous casting mold. The liquid on the free surface flows from the narrow surface to the nozzle, the velocity increases first and then decreases, and the maximum velocity is about 0.21 m·s-1, which occurs at 0.7 m from the nozzle. The center of the narrow face shell at the mold exit is the thinnest and increases from the center to both sides gradually, and the minimum thickness is about 10.4 mm. The wide face shell influenced by water flow impact grows more Unifornl than the narrow face, the wide face shell thickness near the corner is 18.9 ram, and the center thickness is 27.6 mm. The stress change trend of the slab shell is almost consistent with temperature, demonstrating that the initial solidified shell stress is mainly thermal stress. The effective stresses on the wide face and narrow face rise along the drop direction of mold height, and the maximum stresses of the slab corner, wide faee center and narrow face center are about 200, 100 and 25 MPa, respectively.

     

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