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齒輪鋼SAE8620H高溫變形行為及熱加工圖

High temperature deformation behavior and processing maps of SAE8620H gear steel

  • 摘要: 通過高溫壓縮試驗研究齒輪鋼SAE8620H在950~1100℃、應變速率0.01~10 s-1條件下的高溫變形行為.該合金鋼的流動應力符合穩態流變特征,流變應力隨變形溫度升高以及應變速率降低而減小,其本構方程可以采用雙曲正弦方程來描述.基于峰值應力、應變速率和溫度相關數據推導出SAE8620H高溫變形激活能Q=280359.9 J·mol-1.根據變形量40%和60%下應力構建該齒輪鋼的熱加工圖,通過熱加工圖中耗散值及流變失穩區確定其熱變形工藝參數范圍.SAE8620H鋼在在變形程度較小時宜選取低的應變速率進行成形,而在變形程度大時則要選取低溫低應變速率或者高溫高應變速率.

     

    Abstract: The high temperature deformation behavior of SAE8620 H gear steel in a temperature range of 950 to 1100℃ and a strain rate range of 0.01 to 10 s-1 was studied by high temperature compression tests. The flow stress of the steel has steady state characteristics. The flow stress decreases with the increase of deformation temperature and the decrease of strain rate. The constitutive equation of the steel can be described by a hyperbolic sine equation. Based on the related data of peak stress,strain rate and temperature,the hot deformation activation energy of the steel was deduced to be about 280359.9 J·mol-1. The processing maps were drawn according to 40% and 60% deformation. The forming parameters can be determined by the processing maps. Low strain rate should be used for small deformation,while high strain rate and high forming temperature or low strain rate and low forming temperature should be used for large deformation.

     

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